Bone Screw Anti-Rotation Mechanism for Spinal Fixation Stability

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Solution Overview

Problem

Current bone screw fixation methods for spinal deformities face challenges with loosening and instability due to cantilever pullout forces and poor bone quality, particularly in osteoporotic bone, leading to a need for improved secure fixation techniques.

Innovation Solution

The development of a bone fixation device with various anti-rotation mechanisms, such as spikes, washers, and threaded members, that engage the bone to prevent rotation and enhance stability, including configurations like a hemi-spherical member with surface features for bone ingrowth, and extensions that protrude to secure the bone screw in place.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional bone screw fixation is used, then the spinal deformity can be corrected, but the bone screws may loosen or pull out due to cantilever pullout forces and poor bone quality

Engineering Contradiction:
Improvefixation stabilityVSAvoidbone to implant interface strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The bone screw is divided into multiple functional segments: a receiving head for rod attachment, a threaded shank for bone engagement, and an anti-rotation mechanism with spikes or projections. This segmentation allows each component to address specific aspects of fixation stability, preventing both pullout and rotation independently.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The anti-rotation mechanism employs asymmetric features such as non-circular projections, spikes, or shaped distal ends that engage with corresponding asymmetric bone structures. This asymmetry prevents rotational movement while maintaining secure anchorage, directly addressing the loosening problem under cantilever forces.

Inventive Principle:
Principle #4Asymmetry

2Reliability

If fixation strength is increased to prevent loosening, then the bone screw stability improves, but the device complexity increases with additional anti-rotation mechanisms

Engineering Contradiction:
Improvebone screw fixation reliabilityVSAvoidanti-rotation mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The anti-rotation mechanism is merged with the bone screw structure itself rather than being a separate component. The spikes, projections, or asymmetric distal end are integrated into the screw body, eliminating the need for additional anti-rotation devices and reducing overall system complexity while maintaining fixation reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The bone screw design combines multiple functions into a single device: it provides anchorage through threading, prevents rotation through integrated anti-rotation features, and allows for rod attachment via the receiving head. This multi-functionality reduces the number of separate components needed while achieving comprehensive fixation stability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If the bone screw is designed with anti-rotation mechanisms, then rotation prevention improves, but the manufacturing complexity increases

Engineering Contradiction:
Improverotation preventionVSAvoidbone screw manufacturing
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The anti-rotation features are localized to specific regions of the bone screw, such as the distal end or shaft, rather than requiring complex modifications throughout the entire device. This localized approach allows standard manufacturing processes to be used for the majority of the screw while adding simple geometric features only where needed for rotation prevention.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The anti-rotation mechanisms provide a more secure and stable fixation, reducing the risk of loosening and improving the bone screw's interface with the bone, thereby enhancing the effectiveness of spinal fixation and preventing reoccurrence of spinal deformities.

Implementation Method 1

The hemi-spherical member can have surface features for engaging bone and/or a coating disposed thereon for promoting bone ingrowth into the hemi-spherical member

Methodology Applied
Scientific EffectBone ingrowth:

Data Source

PatentUS9119676B2Bone screw fixation
Publication Date: 2015.09.01 DEPUY SYNTHES PROD INC
  • US9119676B2 patent drawing
  • US9119676B2 patent drawing
  • US9119676B2 patent drawing

AI summary

Various methods and devices are provided for bone screw fixation. In one exemplary embodiment, the methods and devices provide a bone fixation device that includes a receiving head having a recess adapted to seat a spinal rod therein and a shank extending distally from the receiving head. An anti-rotation mechanism can be located distal of a distal end of the receiving head and around a proximal portion of the shank, and it can be configured to interact with bone to prevent rotation of at least a portion of the bone fixation device relative to the bone.