Bone Screw Tool Interface With Asymmetric Orientation Aid
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Solution Overview
Problem
Existing screwdriver instruments often require time-consuming and error-prone docking with screws due to misalignment, especially in surgeries with poor visibility, and existing alignment aids reduce torque transmission efficiency.
Innovation Solution
A screw element design with asymmetrically defined spatial coordinates and a tool attachment point featuring larger contact surfaces for screwing-in and smaller surfaces for unscrewing, allowing for intuitive alignment and high torque transmission.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If symmetrically arranged conical guide grooves are provided on each tooth profile to enable docking in any rotational position, then ease of operation is improved, but torque transmission capability deteriorates due to reduced contact surfaces
Solution Approach 1:
The patent applies asymmetry by providing the alignment aid (guide groove or guide surface) at only one specific location on the tool attachment point, rather than symmetrically on all teeth. This asymmetric positioning allows the guide structure to occupy space that would otherwise be contact surface, but only on one side. The complementary asymmetric design of the screwing-in and unscrewing contact surfaces ensures that the full engagement height is maintained in the screwing-in direction while providing alignment guidance, thus resolving the contradiction between ease of docking and torque transmission.
2Reliability
If alignment aids are added to the tool attachment point to prevent misalignment, then reliability is improved, but device complexity increases
Solution Approach 1:
The patent applies local quality by providing the alignment aid only at specific localized positions on the tool attachment point, rather than uniformly across the entire structure. The guide groove or guide surface is confined to a specific region, allowing the majority of the tooth profiles to maintain their simple interlocking geometry. This localized approach ensures reliable alignment through the asymmetric guide structure while keeping the overall device complexity low, as the alignment functionality is achieved through targeted modifications rather than comprehensive structural changes.
Data Source
Figure 1a~1b
Figure 2
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AI summary
The invention relates to a screw element (10) for fixing bone components and bone fragments, consisting of a shaft (13) with an external thread (17) and a longitudinal axis (103) extending along the shaft (13), thereby defining a distal (102) and a proximal (101) direction, and resulting in a screwing-in direction (110) and an opposing unscrewing direction (120), and having a tool application point (20) extending from radially inside. The tool application point (20) has a concentric central opening (27), there being formed in the wall of this opening (27) at least five tooth profiles (21, 22, 23, 24, 25, 26) directed radially outward (104) and substantially parallel to the screw axis (103), and can be divided, for each tooth profile, into a screwing-in wall (40) in the screwing-in direction (110) and an unscrewing wall (50) in the unscrewing direction (120), wherein the surface of the screwing-in wall (40) is larger than the surface of the unscrewing wall (50).