Intraoperative Bone Strength Measurement for Spinal Fixation

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Solution Overview

Problem

Current methods for assessing bone quality during spine surgery, such as DEXA scans, are inadequate as they cannot be performed intraoperatively and do not provide accurate measurements of bone strength, leading to increased risks of complications in osteoporotic patients.

Innovation Solution

A medical device that measures bone quality and strength intraoperatively by inserting into the bone at the implant fixation site, providing visual, auditory, and tactile feedback based on torque and force sensors, and allowing for direct measurements at multiple sites with orientation consistent with implant loading.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If DEXA scan is used to measure bone density, then bone density can be measured, but it cannot be performed intraoperatively and does not provide accurate measurements of bone strength

Engineering Contradiction:
Improvebone strength measurement accuracyVSAvoidintraoperative measurement capability
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent replaces the mechanical DEXA scanning system with a torque-based mechanical measurement system. A torque sensor directly measures the torque required to insert a screw into the bone, providing a direct mechanical measurement of bone strength that can be performed intraoperatively during the surgical procedure itself.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces a torque sensor as an intermediary device between the surgical implant and the bone. This sensor acts as a mediator that captures the mechanical interaction forces during screw insertion and translates them into quantitative bone strength measurements that can guide surgical decision-making.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Productivity

If surgeons proceed with surgery without knowing exact bone strength, then surgery can be performed, but risks of complications increase in osteoporotic patients

Engineering Contradiction:
Improvesurgical procedure continuityVSAvoidsurgical outcome reliability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent performs bone strength measurement as a preliminary action before final implant placement. The torque measurement is conducted during the surgical procedure before the surgeon commits to the implantation decision, allowing real-time assessment and adjustment of surgical planning based on actual bone quality at the specific surgical site.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements a feedback mechanism where torque measurement results are provided to the surgeon during the procedure. This feedback loop allows the surgeon to adjust surgical decisions, such as selecting different implant types or modifying insertion techniques, based on real-time bone strength data, thereby improving surgical outcome reliability.

Inventive Principle:
Principle #23Feedback

3Loss of information

If preoperative DEXA scan is ordered, then bone density information can be obtained, but it is not routinely recommended and may not reflect actual bone quality at surgical site

Engineering Contradiction:
Improvebone quality information availabilityVSAvoidsite-specific bone quality assessment
Core Design Contradiction:
Loss of informationVSAdaptability or versatility

Solution Approach 1:

The patent applies the local quality principle by measuring bone strength at the specific surgical site where the implant will be placed, rather than using a general DEXA scan of the entire skeleton. The torque sensor provides localized mechanical properties of the bone at the exact location of interest, accounting for local variations in bone density and quality that systemic scans cannot detect.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables surgeons to make informed decisions about orthopedic hardware placement, reducing the risk of complications by ensuring the bone strength meets minimum thresholds, and allowing for real-time adjustments to surgical techniques.

Implementation Method 1

a torque sensor that measures the torque applied during screw insertion

Methodology Applied
Scientific EffectTorque: Torque

Implementation Method 2

a force sensor that measures the force applied during bone interaction

Methodology Applied
Scientific EffectForce: Force

Data Source

PatentUS12521058B2Medical device for intraoperative measurement and interpretation of bone density during spinal surgery
Publication Date: 2026.01.13 UNIVERSITY OF LOUISVILLE RESEARCH FOUNDATION INC
  • US12521058B2 patent drawing
  • US12521058B2 patent drawing
  • US12521058B2 patent drawing

AI summary

Provided are bone quality and/or strength measuring devices. In some embodiments, the devices include a body and a detector disposed therein designed to interact with a bone, determine the quality and/or strength thereof, and communicate an evaluation thereof to a user. The presently disclosed devices can also include a torque and/or force sensor that facilitates placement of the device and/or that is in communication with the detector to cause the detector to evaluate the bone; an output that feedback to a user based on the quality and/or strength of the bone determined by the detector, and/or a piston that interacts with the detector to cause the detector to interact with and thereby evaluate the bone. Also provided are methods for determining if a region of a bone is appropriate for placement of an orthopedic hardware piece and methods for reducing risk of a complication of spinal surgery associated with failure of an orthopedic hardware piece.