Bone Surface Registration Using Negative Joint Geometry Mapping

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Solution Overview

Problem

Existing orthopaedic surgical procedures face challenges in accurately registering and generating bone surface geometry, particularly for inaccessible or non-exposed bone surfaces, often requiring lengthy physical registration and relying on medical imaging, which can be inaccurate.

Innovation Solution

A computing device projects and maps geometry data from a first bone-contacting surface to a coordinate space of a second bone, using sensors and registration tools to generate accurate geometry data for inaccessible bone surfaces without direct registration, employing techniques like laser scanning and ultrasound imaging to capture and filter data for precise bone surface reconstruction.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If physical registration methods are used to capture bone surface geometry, then direct measurement of bone surfaces is possible, but registration time increases and inaccessible surfaces cannot be captured

Engineering Contradiction:
Improvebone surface geometry accuracyVSAvoidregistration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent creates a digital copy (point cloud) of the accessible bone surface using a registration tool, then uses computational projection to generate the geometry of inaccessible surfaces. Instead of physically measuring every surface, the system captures accessible areas and mathematically derives the rest based on anatomical relationships and joint kinematics.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system performs preliminary capture of accessible bone surfaces and pre-computes the geometry of inaccessible surfaces before surgery. The projection and mapping algorithms are executed in advance to generate accurate representations of surfaces that cannot be directly measured, reducing intraoperative registration time.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If medical imaging is used to obtain bone surface geometry, then inaccessible surfaces can be captured, but imaging accuracy is insufficient for surgical precision

Engineering Contradiction:
Improveaccess to inaccessible surfacesVSAvoidbone surface geometry accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent uses the accessible bone surface as an intermediary to derive the geometry of inaccessible surfaces. By capturing precise data from accessible areas and using computational projection through the coordinate space mapping, the system indirectly obtains accurate geometry of surfaces that cannot be directly measured, achieving both accessibility and precision.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If direct registration of inaccessible bone surfaces is attempted, then complete surface coverage is possible, but surgical time and complexity increase

Engineering Contradiction:
Improvesurface coverage completenessVSAvoidregistration procedure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the mechanical registration process with a computational system. Instead of using physical tools to directly measure inaccessible surfaces, the system uses software algorithms to project geometry from accessible surfaces through coordinate space transformations, significantly reducing procedural complexity while maintaining complete surface coverage.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Measurement precision

If comprehensive bone surface data is captured through multiple scanning methods, then geometry accuracy improves, but data processing complexity increases

Engineering Contradiction:
Improvebone surface geometry accuracyVSAvoiddata processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the bone surface into accessible and inaccessible regions, applying different capture and processing methods to each. The registration tool captures accessible surfaces with high precision, while inaccessible surfaces are computed through projection. This segmentation allows tailored processing strategies that maintain accuracy while managing complexity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for improved accuracy and reduced reliance on medical imaging, enabling precise registration of bone surfaces, especially for complex joint structures like the femoral condyle, with enhanced coverage and reduced physical registration time.

Implementation Method 1

capturing coordinate data may comprise receiving surface scan data from a laser scanner

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

capturing the coordinate data may comprise receiving volumetric scan data from an ultrasound scanner

Methodology Applied
Scientific EffectUltrasound echo: Ultrasound

Data Source

PatentUS12502221B2Systems and methods for negative registration of bone surfaces
Publication Date: 2025.12.23 DEPUY (IRELAND) LTD
  • US12502221B2 patent drawing
  • US12502221B2 patent drawing
  • US12502221B2 patent drawing

AI summary

Systems and methods for bone surface geometry generation include a computing device. The computing device projects first geometry data indicative of a first bone-contacting surface of a first bone of a patient to a coordinate space of a second bone of the patient to generate projected geometry. The second bone includes a second bone-contacting surface that interfaces with the first bone-contacting surface. The computing device also maps the projected geometry to a plurality of poses in a range of motion of the first bone relative to the second bone using position data indicative of relative positions of the first bone and the second bone at the plurality of poses in the range of motion. The computing device further selects intersecting geometry from the mapped, projected geometry to generate second geometry data indicative of the second bone-contacting surface.