Boost Circuit Driver for AR Headsets

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Solution Overview

Problem

Traditional driver systems for high-power visual displays, such as those used in augmented and virtual reality headsets, often require large and expensive capacitors to manage inrush currents, which can lead to malfunctions and damage due to significant AC components in the power supply, making them unsuitable for high-power applications.

Innovation Solution

The implementation of a single boost stage driver system with a microcontroller unit (MCU) that provides primarily DC power to LEDs, using pulse width modulation (PWM) to control the power supply and filter out voltage fluctuations, reducing the need for large capacitors and minimizing AC components in the input current.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional driver systems use large capacitors to manage inrush currents, then reliability improves, but device complexity and cost increase

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the large capacitor component from the driver system by implementing a current-limiting circuit that directly controls inrush current at the LED level. This removes the need for bulk capacitance while maintaining reliability through active current management.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent replaces the passive mechanical/electrical approach of using large capacitors with an active electronic control system. The current-limiting circuit uses feedback control and PWM modulation to dynamically manage inrush current, substituting static capacitance with dynamic electronic regulation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Reliability

If traditional driver systems use large capacitors to smooth power supply, then reliability improves, but manufacturing cost increases

Engineering Contradiction:
ImprovereliabilityVSAvoidmanufacturing cost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent removes the expensive large-capacitor component from the bill of materials and replaces it with a current-limiting circuit using smaller, cheaper components. This extraction eliminates the primary cost driver while maintaining the reliability function through active control.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the operating parameters of the power supply system by implementing PWM modulation and feedback control. This allows the system to achieve smooth current delivery using smaller capacitors operating at different voltage and time parameters, reducing component costs.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If driver systems provide high power to LEDs, then illumination intensity improves, but AC components in input current increase causing harmful effects

Engineering Contradiction:
Improveillumination intensityVSAvoidAC components in input current
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent implements a feedback control system where the current-limiting circuit continuously monitors LED current and adjusts the power supply output accordingly. This feedback mechanism ensures that high power delivery to LEDs does not generate excessive AC components in the input current, as the system actively compensates to maintain clean current waveforms.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces passive power delivery with active electronic control. The current-limiting circuit uses PWM and feedback to decouple the high power output to LEDs from the input current quality, allowing high illumination intensity while maintaining clean DC input current through electronic regulation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Productivity

If driver systems deliver high power to visual displays, then productivity improves, but energy loss increases due to AC components and reactive energy

Engineering Contradiction:
ImproveproductivityVSAvoidenergy loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent uses feedback control in the current-limiting circuit to optimize power delivery efficiency. By continuously monitoring and adjusting the power supply output based on actual LED current consumption, the system minimizes reactive energy and AC components, ensuring that nearly all input energy is converted to useful light output, thereby reducing energy loss while maintaining high productivity.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables efficient and reliable power delivery to high-power visual displays, reducing the size and cost of the driver system while improving efficiency and extending the lifespan of power sources like batteries by minimizing AC power and reactive energy.

Implementation Method 1

a boost circuit electrically coupled to the light-emitting device

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

using pulse width modulation (PWM) to control the power supply and filter out voltage fluctuations

Methodology Applied
Scientific EffectPulse width modulation:

Data Source

PatentUS10891905B1Devices, systems, and methods for improving high-power drivers
Publication Date: 2021.01.12 META PLATFORMS TECHNOLOGIES LLC
  • US10891905B1 patent drawing
  • US10891905B1 patent drawing
  • US10891905B1 patent drawing

AI summary

The disclosed apparatus may include (1) at least one light-emitting device, (2) a boost circuit electrically coupled to the light-emitting device, and (3) a microcontroller that (A) receives, from a visual display system, a control signal indicating one or more points in time that the light-emitting device is to illuminate a portion of a visual display and (B) directs, based at least in part on the control signal, the boost circuit to provide a sufficient amount of power to the light-emitting device to enable the light-emitting device to illuminate the portion of the visual display at the points in time. Various other apparatuses, systems, and methods are also disclosed.