Boost Circuit Pulse-Width Modulation Limiting Controller

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Solution Overview

Problem

Conventional boost circuits experience high power consumption and manufacturing costs due to output voltage peaking above rated levels, requiring electronic components with higher withstand voltage and reliability.

Innovation Solution

A boost circuit with a pulse-width modulation limiting controller (PWMLC) that controls the switch to limit output voltage to a stable value, reducing peak amplitude and thus lowering power consumption and manufacturing costs, using a feedback control circuit with a voltage/current detector, oscillator, modulator, soft starting unit, and feedback controller to generate an output signal with fixed periods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional feedback control is used without voltage limiting, then the output voltage can reach its peak value P, but the power consumption increases and manufacturing costs rise due to higher withstand voltage requirements for components

Engineering Contradiction:
Improvecomponent reliabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The PWMLC performs preliminary action by detecting the voltage across the switch before it reaches dangerous peak levels and preemptively adjusting the duty cycle to limit the output voltage. This prevents the voltage from rising to peak value P in the first place, thereby avoiding the need for high-withstand-voltage components and reducing power consumption while maintaining component reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The invention implements a feedback mechanism where the PWMLC continuously monitors the switch voltage and dynamically adjusts the duty cycle based on real-time conditions. When the detected voltage approaches the limiting threshold, the controller reduces the duty cycle to maintain voltage within safe limits, creating a closed-loop control system that balances reliability and power consumption.

Inventive Principle:
Principle #23Feedback

2Power

If conventional feedback control allows voltage to rise to peak value P, then the output voltage can achieve higher levels, but the manufacturing costs increase due to higher withstand voltage requirements

Engineering Contradiction:
Improveoutput voltage levelVSAvoidmanufacturing cost
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The PWMLC dynamically changes the duty cycle parameter based on the detected switch voltage. By adjusting this control parameter in real-time, the system maintains output voltage within a safe range that prevents excessive peak values, thereby allowing the use of standard-rated components and reducing manufacturing costs while still achieving adequate output voltage levels.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The controller performs preliminary voltage limiting by detecting and responding to voltage trends before peak values are reached. This preemptive control prevents the need for high-withstand-voltage components, reducing manufacturing costs while maintaining sufficient output voltage for normal operation.

Inventive Principle:
Principle #10Preliminary action

3Power

If the output voltage is allowed to rise to peak value P in conventional circuits, then the voltage can exceed rated levels, but this requires electronic elements with higher withstand voltage and reliability

Engineering Contradiction:
Improveoutput voltageVSAvoidwithstand voltage of components
Core Design Contradiction:
PowerVSStrength

Solution Approach 1:

The PWMLC uses feedback control by continuously monitoring the switch voltage and dynamically adjusting the duty cycle. When the voltage approaches the limiting threshold, the controller reduces the duty cycle to maintain voltage within safe limits, preventing components from experiencing excessive voltage stress while maintaining adequate output voltage.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The controller performs preliminary protection by detecting voltage trends and preemptively adjusting the duty cycle before dangerous peak voltages occur. This prevents components from being exposed to excessive voltage stress, allowing the use of standard-rated components with lower withstand voltage requirements.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS7368899B2Configuration and controlling method of boost circuit having pulse-width modulation limiting controller
Publication Date: 2008.05.06 DELTA ELECTRONICS INC(CN)
  • US7368899B2 patent drawing
  • US7368899B2 patent drawing
  • US7368899B2 patent drawing

AI summary

The proposed boost circuit includes a DC/DC converter having a switch, receiving an input voltage and outputting an input voltage feedback signal, an output voltage feedback signal, an input current feedback signal and an output voltage after a boost of the input voltage, and a feedback control circuit having a pulse-width modulation limiting controller, coupled to the converter, receiving the input voltage feedback signal, the output voltage feedback signal and the input current feedback signal and generating an output signal with a fixed time period. The output signal is employed to control the switching of the switch so as to generate the boost.