DC/DC Boost Converter with Voltage-Dependent Bypass Mode

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Solution Overview

Problem

DC/DC boost converters are unnecessary when the input battery voltage exceeds the required output voltage for microcontroller units, leading to inefficiency and power consumption, as they continue to operate and maintain the necessary power, even when the battery voltage is sufficient.

Innovation Solution

A DC/DC boost converter with a bypass mode that enables or disables operation based on a comparison between the input battery voltage and the desired output voltage, allowing the converter to shut off when the battery voltage is above the required level, thereby conserving power by directly using the battery voltage as the system voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the DC/DC boost converter operates continuously to maintain required power levels, then the microcontroller unit receives sufficient power, but power consumption increases unnecessarily when battery voltage is sufficient

Engineering Contradiction:
Improvepower supply reliabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The boost converter's operation mode is made dynamic by continuously monitoring battery voltage and automatically switching between boost mode and bypass mode. The converter adapts its state based on real-time voltage conditions, enabling it to operate only when necessary and reduce power consumption when battery voltage is sufficient.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

A voltage monitoring mechanism acts as an intermediary between the battery and the boost converter, detecting battery voltage levels and controlling the converter's operation. This intermediary system enables automatic decision-making about whether the boost converter should operate, eliminating the need for continuous operation and reducing unnecessary power consumption.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If the DC/DC boost converter operates to boost voltage from battery to required level, then output voltage is maintained at programmed level, but bias currents are consumed and noise is generated when not needed

Engineering Contradiction:
Improveoutput voltage levelVSAvoidbias current consumption
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The boost converter dynamically adjusts its operation based on the difference between battery voltage and required output voltage. When battery voltage is sufficient, the converter enters bypass mode with minimal bias current consumption. When battery voltage is insufficient, the converter activates to boost voltage, consuming bias currents only when necessary for maintaining output voltage levels.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes its operational parameters based on battery voltage conditions. By monitoring battery voltage and comparing it to the required output voltage, the system transitions between different operational states (boost mode vs. bypass mode), thereby controlling bias current consumption and noise generation based on actual voltage boosting needs.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If the DC/DC boost converter is always enabled to ensure power availability, then the microcontroller unit operates reliably, but the device complexity and power management overhead increase

Engineering Contradiction:
Improvemicrocontroller operation reliabilityVSAvoidpower management complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The power management system is designed to be self-regulating, automatically monitoring battery voltage and controlling the boost converter's operation without external intervention. The system serves itself by detecting voltage conditions and making autonomous decisions about converter operation, thereby maintaining reliability while avoiding the need for complex external power management circuitry.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS7977816B2DC/DC boost converter with bypass feature
Publication Date: 2011.07.12 SILICON LABORATORIES INC
  • US7977816B2 patent drawing
  • US7977816B2 patent drawing
  • US7977816B2 patent drawing

AI summary

An integrated circuit package includes a DC/DC boost converter for providing an output voltage at a program level to associated components of the integrated circuit package. The DC/DC boost converter includes a first mode of operation wherein the DC/DC boost converter is enabled responsive to an input battery voltage falling below a programmed level of the output voltage. The DC/DC boost converter also includes a second mode of operation wherein the DC/DC boost converter is disabled responsive to the input battery voltage being above the programmed level of the output voltage.