Boost Converter Capacitive Adjustment for High Power Factor

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Solution Overview

Problem

Conventional boost converters face reduced power factor and conversion efficiency due to high total capacitance when supplying power to a load, which affects their performance.

Innovation Solution

A boost converter design incorporating a bridge rectifier, divider and filter circuit, capacitive adjustment circuit, induction circuit, PWM IC, output stage circuit, feedback circuit with a linear optical coupler, and multiplier, which selectively adjusts capacitance and generates compensation current to suppress harmonic distortion and improve power factor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the total capacitance is increased to supply power to a load, then the power supply capability is improved, but the power factor deteriorates and conversion efficiency is reduced

Engineering Contradiction:
Improvepower supply capabilityVSAvoidpower factor
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent segments the capacitance into two distinct parts: a fixed capacitance (C1) that remains constant, and a variable capacitance (C2) that can be dynamically adjusted. This segmentation allows the system to optimize the variable portion to maintain high power factor while the fixed portion ensures adequate power supply capability, thereby resolving the contradiction between power supply capability and power factor.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent introduces a dynamic capacitance adjustment mechanism where the variable capacitance C2 can be changed in real-time based on operating conditions. The control circuit dynamically adjusts C2 to compensate for changes in load conditions, maintaining optimal power factor across different power supply scenarios while ensuring sufficient power delivery capability.

Inventive Principle:
Principle #15Dynamics

2Power

If the total capacitance is increased to supply power to a load, then the power supply capability is improved, but the conversion efficiency deteriorates

Engineering Contradiction:
Improvepower supply capabilityVSAvoidconversion efficiency
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

By segmenting capacitance into fixed C1 and variable C2, the system can optimize the variable portion to match actual power delivery needs, avoiding the energy losses associated with excessive fixed capacitance while maintaining sufficient power supply capability through the fixed portion.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the capacitance parameter dynamically by adjusting C2 based on operating conditions. This parameter change allows the system to optimize conversion efficiency at different power levels while maintaining adequate power supply capability, thereby resolving the contradiction between power capability and efficiency.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If capacitance is reduced to improve power factor, then the power factor is improved, but the power supply capability deteriorates

Engineering Contradiction:
Improvepower factorVSAvoidpower supply capability
Core Design Contradiction:
ReliabilityVSPower

Solution Approach 1:

The segmentation of capacitance into fixed C1 and variable C2 allows the fixed portion to maintain power supply capability while the variable portion is optimized for power factor improvement, resolving the contradiction between these two requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control circuit automatically adjusts the variable capacitance C2 to maintain optimal power factor without requiring external intervention, while the fixed capacitance C1 continuously provides the necessary power supply capability, creating a self-regulating system that balances both requirements.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively reduces total capacitance and suppresses harmonic distortion, maintaining a high power factor of 0.98 or higher, even with a high-capacitance load, thereby enhancing conversion efficiency.

Implementation Method 1

a bridge rectifier (110), which generates a rectified voltage (VR) according to a first input voltage (VIN1) and a second input voltage (VIN2)

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

The feedback circuit (190) includes a linear optical coupler (192)

Methodology Applied
Scientific EffectOptical coupling: Optical Fibre

Data Source

PatentUS11349389B2Boost converter with high power factor
Publication Date: 2022.05.31 ACER INC
  • US11349389B2 patent drawing
  • US11349389B2 patent drawing
  • US11349389B2 patent drawing

AI summary

A boost converter with high power factor includes a bridge rectifier, a divider and filter circuit, a capacitive adjustment circuit, an induction circuit, a multiplier, a power switch element, a PWM (Pulse Width Modulation) IC (Integrated Circuit), an output stage circuit, and a feedback circuit. The bridge rectifier generates a rectified voltage according to a first input voltage and a second input voltage. The divider and filter circuit generates a divided voltage according to the rectified voltage. The output stage circuit generates an output voltage. The feedback circuit generates a feedback voltage according to the output voltage. The multiplier generates a product voltage difference according to the divided voltage and the feedback voltage. The capacitive adjustment circuit is enabled or disabled according to the feedback voltage. The induction circuit selectively provides a compensation current according to the product voltage difference.