Boost Converter Control Circuit for Startup Reliability

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Solution Overview

Problem

Boost converters face design complexity and reliability issues during startup when the output voltage is not greater than the input voltage, leading to improper inductor current reset and increased inrush current, which affects the operation and reliability of the synchronous boost converter.

Innovation Solution

A control circuit for the boost converter that includes a comparison circuit to generate control signals and an option circuit to provide a DC voltage to the synchronous power transistor, allowing the inductor current to be reset normally even when the output voltage is not greater than the input voltage, by controlling the synchronous power transistor to enter a saturation region and provide a current path.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the boost converter operates when output voltage is not greater than input voltage, then the converter can handle a wider voltage range, but the inductor current cannot be properly reset

Engineering Contradiction:
Improvevoltage rangeVSAvoidinductor current reset
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The control circuit detects the voltage relationship between input and output before the switching transistor is turned on. When output voltage is not greater than input voltage, the control circuit prevents the switching transistor from turning on in advance, avoiding the inductor current reset problem before it occurs.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The control circuit continuously monitors the output voltage and compares it with the input voltage. Based on this feedback information, the control circuit adjusts the switching transistor's on/off state to ensure proper inductor current reset while maintaining the ability to handle wider voltage ranges.

Inventive Principle:
Principle #23Feedback

2Adaptability or versatility

If the startup circuit is designed to handle voltage conditions where output is not greater than input, then the converter can start in more conditions, but the design complexity increases

Engineering Contradiction:
Improvestartup conditionsVSAvoidstartup circuit design
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control circuit serves multiple functions: it detects voltage relationships, determines switching transistor states, and prevents improper operation. This multi-functional approach eliminates the need for separate complex startup circuits while enabling operation under various voltage conditions.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The control circuit automatically adapts to different voltage conditions by self-detecting the relationship between input and output voltages and self-adjusting the switching transistor's operation accordingly, without requiring external complex startup circuitry.

Inventive Principle:
Principle #25Self-service

3Reliability

If the synchronous power transistor is controlled to provide current path when output voltage is not greater than input voltage, then the inductor current can be reset, but inrush current increases

Engineering Contradiction:
Improveinductor current resetVSAvoidinrush current
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The control circuit detects the voltage relationship before the switching transistor turns on and takes preventive action by keeping the transistor off when output voltage is not greater than input voltage. This preliminary anti-action prevents the harmful inrush current from occurring in the first place.

Inventive Principle:
Principle #9Preliminary anti-action

Solution Approach 2:

The control circuit performs preliminary detection of voltage conditions and prepares the switching transistor in advance by preventing it from turning on under unfavorable conditions, thereby avoiding inrush current before it can affect the system.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11575324B2Control method and control circuit for a boost converter
Publication Date: 2023.02.07 SILERGY SEMICON TECH (HANGZHOU) CO LTD
  • US11575324B2 patent drawing
  • US11575324B2 patent drawing
  • US11575324B2 patent drawing

AI summary

A control circuit for a boost converter can include: a comparison circuit configured to compare an input voltage of the boost converter against an output voltage of the boost converter, and to generate first and second control signals; an option circuit configured to provide a third control signal generated by a drive circuit of the boost converter to a control terminal of a synchronous power transistor of the boost converter, in accordance with the first and second control signals, when the output voltage is greater than the input voltage; and the option circuit being configured to provide a DC voltage to the control terminal of the synchronous power transistor, in accordance with the first and second control signals, in order to provide a current path for an inductor current of the boost converter through the synchronous power transistor, when the output voltage is not greater than the input voltage.