Boost Converter Droop Compensation via Current Feedback

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Solution Overview

Problem

Conventional methods for controlling electrochemical cell systems fail to maintain independence among modules, leading to performance degradation when a master cell fails, and do not effectively equalize current draw across modules, which affects overall system efficiency and lifespan.

Innovation Solution

A system comprising a boost converter and current sensor that amplifies input voltage and adjusts amplification based on sensed current, allowing multiple power source modules to equalize their output voltages and currents, ensuring stable equilibrium and independent operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If slave cells are tied to a master cell to share currents across electrochemical cells, then current equalization is achieved, but system reliability deteriorates when the master cell fails

Engineering Contradiction:
Improvesystem reliabilityVSAvoidmodule independence
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system divides the electrochemical cell system into independent modules, each with its own controller that can autonomously sense current and adjust amplification. This segmentation eliminates the master-slave dependency, allowing each module to operate independently while still achieving current equalization across the system, thus maintaining reliability even if one module fails.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each module's controller dynamically changes the amplification parameter of its boost converter based on sensed current conditions. By adjusting this parameter in response to current feedback, each module can independently contribute to current equalization without relying on a master cell, resolving the contradiction between reliability and module independence.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If a master cell establishes the current draw for the system, then current sharing is achieved, but system efficiency deteriorates due to performance degradation when the master cell degrades

Engineering Contradiction:
Improvesystem efficiencyVSAvoidperformance stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

Each module is equipped with its own current sensing and control capabilities, allowing it to self-regulate its current contribution based on system conditions. This self-service approach eliminates the bottleneck created by a single master cell, enabling the system to maintain high efficiency and stable performance even as individual modules degrade, since each module independently adapts to maintain optimal operation.

Inventive Principle:
Principle #25Self-service

3Duration of action of stationary object

If modules are controlled to equalize current draw, then module lifespan is extended, but system complexity increases due to independent control requirements

Engineering Contradiction:
Improvemodule lifespanVSAvoidcontrol system complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The system employs current feedback mechanisms where each module's controller senses its own current draw and adjusts the boost converter amplification accordingly. This feedback-based control enables each module to autonomously regulate its current contribution to achieve equalization, extending module lifespan without requiring complex centralized control, as the complexity is distributed across simple, identical control circuits in each module.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables stable equilibrium of output voltages and currents across power source modules, enhancing system efficiency and extending the lifespan of electrochemical cells by allowing each module to independently adjust its power output based on demand, thereby facilitating uniform replacement and improved performance.

Implementation Method 1

a current sensor configured to sense a current of the input voltage by induction

Methodology Applied
Scientific EffectInduction: Electromagnetic Induction

Implementation Method 2

a boost converter configured to amplify input voltage received from one or more power sources into output voltage

Methodology Applied
Scientific EffectElectromagnetic energy conversion: Electromagnetic Induction

Data Source

PatentUS10230238B2Droop compensation using current feedback
Publication Date: 2019.03.12 FORM ENERGY INC
  • US10230238B2 patent drawing
  • US10230238B2 patent drawing

AI summary

A system includes a boost converter configured to amplify input voltage received from one or more power sources into output voltage. The system also includes a current sensor configured to sense a current of the input voltage for example, by induction. The system further includes a controller configured to adjust an amplification of the boost converter in response to the current sensed by the current sensor. When utilized in each of a plurality of power source modules coupled to a common load, the power source modules adjust the amplifications of their boost converters towards equalization of their output voltages and their currents in response to sensed currents of the input voltages changing through demand of the common load. Associated systems and methods are also disclosed.