Boost Converter Dimming Ballast Flicker Control

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Solution Overview

Problem

Existing electronic dimming ballasts for gas discharge lamps face limitations in providing a wide range of output power due to minimum on-time constraints of boost converter control ICs, leading to flicker issues at low light intensities and inability to operate across a universal range of input voltages.

Innovation Solution

The electronic dimming ballast employs a boost converter that operates in critical conduction mode but switches to discontinuous conduction mode when the desired lamp intensity is below a threshold, using a delay circuit to control the semiconductor switch and adjust the conduction mode based on the desired intensity, allowing for a wide range of input power and voltage operation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the boost converter operates in critical conduction mode with minimum on-time constraints, then the control IC can maintain stable operation, but the output power range is limited and flicker occurs at low intensities

Engineering Contradiction:
Improvestable operationVSAvoidoutput power range
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The system dynamically switches between critical conduction mode and discontinuous conduction mode based on the desired output power level. At higher power levels, critical conduction mode provides stable operation, while at lower power levels, discontinuous conduction mode enables extended dimming range without flicker. The control circuit adjusts the operating mode to optimize both reliability and adaptability across the full power range.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The invention changes the conduction mode parameter of the boost converter based on operating conditions. By transitioning from critical conduction mode to discontinuous conduction mode at low power levels, the system overcomes the minimum on-time constraint that limits output power range. This parameter change allows the ballast to operate reliably across an extended power range from 6W to 120W.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If the boost converter uses a fixed minimum on-time, then the control circuit is simple, but the ballast cannot operate across a universal input voltage range

Engineering Contradiction:
Improvecontrol circuitVSAvoidinput voltage range
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The control circuit dynamically adjusts the boost converter's operating mode based on input voltage conditions and desired output power. This dynamic adaptation enables universal input voltage operation (120VAC to 277VAC) without requiring complex voltage detection and adjustment circuits. The discontinuous conduction mode provides the flexibility needed to handle wide voltage variations while maintaining simple control logic.

Inventive Principle:
Principle #15Dynamics

3Power

If the boost converter operates in continuous conduction mode, then the output power can be maintained at high levels, but the dimming range is restricted and low-end intensity control is lost

Engineering Contradiction:
Improveoutput powerVSAvoiddimming range
Core Design Contradiction:
PowerVSAdaptability or versatility

Solution Approach 1:

The system transitions from critical conduction mode at high power levels to discontinuous conduction mode at low power levels. This dynamic mode switching enables the ballast to maintain high output power when needed while achieving extended dimming range down to 6W. The discontinuous conduction mode allows the inductor current to reach zero, enabling precise low-end intensity control that would be impossible in continuous conduction mode.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables the ballast to provide a wide range of output power from 6 W to 120 W, with a maximum input power at least twenty times the minimum, and operates across a universal input voltage range from 120 VAC to 277 VAC without flicker, addressing the limitations of traditional ballasts.

Implementation Method 1

a boost converter 26, which boosts the magnitude of the rectified voltage above the peak of the line voltage to produce a direct-current (DC) bus voltage 32

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 2

A bus capacitor 30 (i.e., an energy storage device) is provided between the front end circuit 20 and the back end circuit 40 for filtering the DC bus voltage 32. The ballast back-end circuit 40 includes a switching inverter 42 for converting the DC bus voltage 32 to a high-frequency AC voltage

Methodology Applied
Scientific EffectElectromagnetic Induction: Electromagnetic Induction

Implementation Method 3

A bus capacitor 30 (i.e., an energy storage device) is provided between the front end circuit 20 and the back end circuit 40 for filtering the DC bus voltage 32

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS7528554B2Electronic ballast having a boost converter with an improved range of output power
Publication Date: 2009.05.05 LUTRON TECHNOLOGY COMPANY LLC
  • US7528554B2 patent drawing
  • US7528554B2 patent drawing
  • US7528554B2 patent drawing

AI summary

A boost converter for an electronic dimming ballast for driving a gas discharge lamp has an increased output power range. The boost converter operates in discontinuous conduction mode when a desired intensity of the lamp is below a first threshold intensity, and operates in critical conduction mode when the desired intensity is above a second threshold intensity. The boost converter comprises a delay circuit for introducing an amount of delay into the conduction of current through the boost converter. A control circuit of the ballast is operable to drive the delay circuit and thus control the operation of the boost converter in response to the desired intensity of the lamp. The control circuit is further operable to drive the delay circuit with a pulse-width modulated signal to provide multiple amounts of delay into the operation of the boost converter.