Boost Converter Control for Minimum Duty Cycle Compliance

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Solution Overview

Problem

Boost converter circuitry faces challenges in maintaining a minimum duty cycle or minimum boost ratio, which can lead to overvoltage or overcurrent conditions when the supply voltage is close to the requested output voltage, potentially violating these requirements and causing safety issues.

Innovation Solution

The implementation of a control loop with controller circuitry that adjusts the target output voltage and enforces a minimum boost ratio by comparing the supply voltage to a predefined threshold, ensuring the boost converter operates within safe parameters by switching to a bypass mode when the supply voltage is sufficient or reverting to non-bypass mode when necessary.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the supply voltage is close to the requested output voltage, then the power converter operates efficiently with minimal voltage conversion needed, but the minimum duty cycle or minimum boost ratio requirement may be violated causing overvoltage or overcurrent conditions

Engineering Contradiction:
Improvepower conversion efficiencyVSAvoidminimum duty cycle requirement compliance
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The control circuit continuously monitors the supply voltage and dynamically adjusts the target output voltage based on feedback. When the supply voltage is within a threshold of the requested output voltage, the control circuit modifies the target output voltage to ensure the minimum duty cycle requirement is met, preventing overvoltage and overcurrent conditions while maintaining efficient operation.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the target output voltage parameter dynamically based on the supply voltage level. When the supply voltage approaches the requested output voltage, the control circuit adjusts the target output voltage to maintain a safe operating margin, ensuring the minimum boost ratio requirement is satisfied without sacrificing power conversion efficiency.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the control circuit enforces a minimum boost ratio by adjusting the target output voltage, then the minimum duty cycle requirement is satisfied preventing overvoltage conditions, but the output voltage may deviate from the requested value

Engineering Contradiction:
Improveminimum boost ratio complianceVSAvoidoutput voltage accuracy
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The control circuit uses feedback to continuously monitor both the supply voltage and the requested output voltage, and dynamically adjusts the target output voltage to balance two competing requirements: maintaining the minimum boost ratio for reliability and achieving the requested output voltage for precision. The feedback mechanism allows the system to adaptively find the optimal target output voltage that satisfies both constraints.

Inventive Principle:
Principle #23Feedback

3Loss of energy

If the power converter operates in bypass mode when supply voltage is sufficient, then the system achieves maximum efficiency by eliminating conversion losses, but the system loses the ability to regulate output voltage precisely

Engineering Contradiction:
Improvepower conversion lossVSAvoidoutput voltage regulation precision
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The system dynamically switches between bypass mode and active conversion mode based on the supply voltage level. When the supply voltage is sufficiently high, the system operates in bypass mode for maximum efficiency. When the supply voltage drops below a threshold, the system transitions to active conversion mode to maintain precise output voltage regulation, ensuring the minimum boost ratio requirement is met.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents violations of the minimum duty cycle or minimum boost ratio, ensuring safe operation by maintaining a stable output voltage and preventing overvoltage or overcurrent conditions, thus ensuring reliable power supply to components like amplifier circuitry.

Implementation Method 1

an increasing current IL flows through the inductor 110, as shown in the graph of FIG. 1. As a result of the increasing inductor current IL, the inductor stores some energy by generating a magnetic field.

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS20230344351A1Power converter circuitry
Publication Date: 2023.10.26 CIRRUS LOGIC INC
  • US20230344351A1 patent drawing
  • US20230344351A1 patent drawing
  • US20230344351A1 patent drawing

AI summary

The present disclosure relates to power converter circuitry, and in particular to power converter circuitry for providing a supply voltage to a load such as amplifier circuitry. In one aspect the invention provides a system comprising: amplifier circuitry; and power converter circuitry for receiving a supply voltage and providing an output voltage to the amplifier circuitry, the power converter circuitry comprising: a control loop for regulating an output voltage of the power converter circuitry in accordance with a target output voltage value; and controller circuitry configured to adjust the target output voltage value if the supply voltage to the power converter circuitry is within a first predefined threshold of a requested output voltage of the power converter circuitry.