Interleaved Boost Converter Phase Control Using Ring Time

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Solution Overview

Problem

Interleaved boost converters face challenges in maintaining a 180-degree phase difference between converters, especially at varying input voltages, which affects power output interleaving and efficiency in high-power applications.

Innovation Solution

A cycle controller is used to determine a master ringing phase time from one converter and apply it to the other, adjusting the switching times to ensure the slave converter's ringing phase time aligns with the master's, thereby maintaining a 180-degree phase difference and optimizing power output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the converters operate with fixed switching times, then the control is simple, but the 180-degree phase difference cannot be maintained at varying input voltages

Engineering Contradiction:
Improvecontrol simplicityVSAvoidphase difference maintenance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements dynamic phase control by making the slave converter's ringing phase time adaptive to the master converter's actual ringing phase time. The controller continuously adjusts the slave converter's switching timing based on detected master converter performance, ensuring the 180-degree phase difference is maintained across varying input voltages and operating conditions.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs feedback mechanisms where the controller detects the master converter's ringing phase time and uses this information to adjust the slave converter's operation. This closed-loop control ensures accurate phase synchronization while maintaining operational simplicity through automated adjustment.

Inventive Principle:
Principle #23Feedback

2Device complexity

If the phase difference is not maintained accurately, then the control is simpler, but the power output interleaving and efficiency deteriorate

Engineering Contradiction:
Improvecontrol mechanism complexityVSAvoidpower output efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The slave converter automatically adjusts its own ringing phase time by referencing the master converter's performance data. This self-service mechanism eliminates the need for complex external synchronization hardware while ensuring efficient power interleaving and maintaining high conversion efficiency across varying operating conditions.

Inventive Principle:
Principle #25Self-service

3Reliability

If adaptive phase control is implemented, then the phase difference is maintained accurately, but the device complexity increases

Engineering Contradiction:
Improvephase difference maintenanceVSAvoidcontrol system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The controller performs multiple functions including detecting the master converter's ringing phase time, calculating the appropriate slave converter timing, and generating adjusted drive signals. This multi-functional approach consolidates complexity into a single control unit rather than requiring separate circuits for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS11894769B2Phase control of interleaved boost converter using cycle ring time
Publication Date: 2024.02.06 NXP USA INC
  • US11894769B2 patent drawing
  • US11894769B2 patent drawing
  • US11894769B2 patent drawing

AI summary

A method and apparatus are described for controlling the phase of an interleaved boost converter using cycle ring time. In an embodiment, a cycle controller generates a first drive signal to control switching of a first converter and a second drive signal to control switching of a second converter, the controller receives a first cycle signal from the first converter and a second cycle signal from the second converter, wherein the first cycle signal and the second cycle signal have a power phase time and a ringing phase time. The cycle controller determines a master ringing phase time of the first cycle signal and applies the master ringing phase time to the second cycle signal to determine a slave ringing phase time. The cycle controller generates the second drive signal in accordance with the slave ringing phase time.