Three-Level Boost Converter Soft Switching for Zero-Voltage Turn-On

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Solution Overview

Problem

Conventional boost converters face challenges in achieving zero voltage switching, leading to inefficiencies and increased stress on components, particularly in three-level boost converters used in solar power conversion systems.

Innovation Solution

The implementation of a power converter with first and second soft switching networks, each comprising a magnetic device, auxiliary switch, and diode, configured for zero voltage switching and zero current switching, along with a flying capacitor and output capacitors, reduces voltage stresses and switching losses.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional boost converters are used without soft switching networks, then the device complexity is low, but switching losses increase and efficiency decreases

Engineering Contradiction:
Improveswitching lossesVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent introduces soft switching networks as intermediary circuits between the main power switches and the rest of the converter. These networks include auxiliary switches, magnetic devices (inductors or transformers), and capacitors that act as mediators to enable zero voltage switching conditions, thereby reducing switching losses without directly modifying the main power switches

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The soft switching networks perform preliminary actions by pre-charging or pre-discharging the parasitic capacitances of the main power switches before they switch. The auxiliary switches are activated in advance to create resonant conditions that zero out the voltage across the main switches before they turn on, eliminating switching losses at the moment of switching

Inventive Principle:
Principle #10Preliminary action

2Reliability

If zero voltage switching is achieved through soft switching networks, then efficiency improves, but device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the soft switching function into separate networks for different switches (e.g., one soft switching network for the main boost switch, another for the synchronous rectifier switch). Each network is independently designed and controlled, allowing modular implementation and simplifying the overall system architecture while achieving ZVS for multiple switches

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The soft switching networks change the voltage and current parameters dynamically during the switching cycle. By controlling the timing and duration of auxiliary switch activation, the networks transform the voltage across main switches from non-zero to zero before switching occurs, and control the current through auxiliary switches to be zero before they turn off, achieving both ZVS and ZCS

Inventive Principle:
Principle #35Parameter changes

3Productivity

If soft switching networks with auxiliary switches are implemented, then switching losses are reduced, but the device complexity increases

Engineering Contradiction:
ImproveproductivityVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The soft switching networks are designed to serve multiple functions simultaneously: they enable zero voltage switching for main power switches, provide zero current switching for auxiliary switches, and can also function as energy recovery circuits. The magnetic devices in the soft switching networks can serve both as soft switching elements and as energy storage elements during certain operating modes

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The auxiliary switches in the soft switching networks operate periodically during each switching cycle of the main converter. They are activated for specific intervals to create resonant conditions, then turned off when their current reaches zero. This periodic activation pattern allows the system to maintain high efficiency while using simple on-off control of the auxiliary switches

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enables zero voltage switching in three-level boost converters, enhancing efficiency, reliability, and reducing costs by minimizing switching and conduction losses.

Implementation Method 1

The first soft switching network comprises a first magnetic device and a first auxiliary switch. The first soft switching network is configured such that the low-side switch is of zero voltage switching

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

a flying capacitor connected between a common node of the first diode and the second diode, and a common node of the high-side switch and the low-side switch

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS11742758B2Boost converter and control method
Publication Date: 2023.08.29 HUAWEI DIGITAL POWER TECH CO LTD
  • US11742758B2 patent drawing
  • US11742758B2 patent drawing
  • US11742758B2 patent drawing

AI summary

A multi-level converter includes a first blocking device, a second blocking device, a first switching element and a second switching element connected in series between an output terminal of the multi-level converter and ground, a first soft switching apparatus comprising a first auxiliary switch and a first transformer, wherein the first auxiliary switch and the first transformer are configured the first switching element is of zero voltage switching, and the first auxiliary switch is of zero current switching, and a second soft switching apparatus comprising a second auxiliary switch and a second transformer, wherein the second auxiliary switch and the second transformer are configured the second switching element is of zero voltage switching, and the second auxiliary switch is of zero current switching.