Boost Converter Zero Voltage Switching Control

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Solution Overview

Problem

High-frequency and high-voltage applications of silicon-based power converters face limitations due to significant switching losses, large output capacitance, and poor performance characteristics, which restrict the adoption of zero voltage switching (ZVS) architectures, leading to increased size, cost, and reduced efficiency.

Innovation Solution

A power converter circuit employing a capacitor across output terminals, an inductor, a main switch, and a second switch in parallel with a diode, utilizing a control scheme that allows the second switch to turn on before the main switch, creating zero voltage soft-switching conditions, thereby reducing switching losses and enabling higher operating frequencies.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If switching frequency is increased to reduce component size and improve transient response, then cost and size are reduced, but power loss increases and efficiency decreases

Engineering Contradiction:
Improvecomponent sizeVSAvoidpower loss
Core Design Contradiction:
Volume of moving objectVSLoss of energy

Solution Approach 1:

The patent applies preliminary action by turning on the second switch before the main switch to proactively discharge the output capacitance of the main switch. This pre-charging/pre-discharging action ensures that when the main switch turns on, its output capacitance is already discharged, achieving zero voltage switching and eliminating the trade-off between switching frequency and power loss.

Inventive Principle:
Principle #10Preliminary action

2Loss of energy

If ZVS architecture is adopted to reduce switching losses, then switching losses decrease, but device complexity increases due to additional switches and control circuits

Engineering Contradiction:
Improveswitching lossVSAvoidcircuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The second switch serves a dual function: it actively discharges the output capacitance of the main switch to enable ZVS, and simultaneously provides a current path during the main switch's off-time. This self-service approach allows one additional switch to accomplish multiple tasks that would otherwise require separate circuits, thereby reducing overall system complexity while achieving ZVS.

Inventive Principle:
Principle #25Self-service

3Ease of manufacture

If silicon-based devices are used for high voltage applications, then cost is reduced, but performance characteristics deteriorate and driver circuits become large and slow

Engineering Contradiction:
ImprovecostVSAvoidswitching speed
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The second switch is turned on before the main switch to pre-discharge the output capacitance, creating zero voltage conditions for the main switch. This preliminary action compensates for the slow switching characteristics of silicon devices by eliminating the voltage transition time, thereby enabling high-frequency operation of cost-effective silicon-based power converters without requiring large, slow driver circuits.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves reduced switching losses, increased operating frequency, and improved efficiency, while also reducing electromagnetic interference (EMI) generation, allowing for more compact and cost-effective power conversion systems.

Implementation Method 1

the second switch is turned on in advance to discharge an output capacitance of the main switch and achieve zero voltage soft switching (ZVS) of the main switch

Methodology Applied
Scientific EffectResonance: Resonance

Implementation Method 2

an inductor configured to receive current from a power source

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS9577530B1Boost converter with zero voltage switching
Publication Date: 2017.02.21 NAVITAS SEMICON LTD
  • US9577530B1 patent drawing
  • US9577530B1 patent drawing
  • US9577530B1 patent drawing

AI summary

A power converter circuit is disclosed. The circuit includes a capacitor connected across first and second output terminals, an inductor configured to receive current from a power source, and a main switch configured to selectively conduct current from the inductor to a ground. The circuit also includes a diode configured to conduct current from the inductor to the capacitor, and a second switch connected in parallel with the diode, where the second switch is configured to selectively conduct current from the capacitor to the inductor.