Boost DC/DC Converter Dynamic Load Mode Switching

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Solution Overview

Problem

Conventional boost DC/DC converters experience reduced efficiency at light loads due to fixed frequency pulse width modulation, leading to unnecessary switching power consumption and increased input power loss.

Innovation Solution

The boost DC/DC converter selectively operates in pulse width modulation, pulse frequency modulation, or mixed pulse mask mode based on load current, using a mask circuit and AND gate to adjust the duty cycle of the control signal, allowing for optimal efficiency across varying load states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If fixed frequency pulse width modulation is used, then the converter operates simply and stably, but the system efficiency decreases at light load due to unnecessary switching power consumption

Engineering Contradiction:
Improvestable operationVSAvoidswitching power loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent applies pulse frequency modulation instead of fixed frequency PWM, allowing the switching frequency to dynamically adjust based on load conditions. At light load, the frequency is reduced to minimize switching losses, while at heavy load, the frequency increases to maintain stable operation. This dynamic adjustment resolves the contradiction between stability and energy efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the operating parameters (switching frequency) based on load conditions. By monitoring the load current and adjusting the switching frequency accordingly, the system optimizes efficiency at light load while maintaining stability at heavy load, effectively resolving the contradiction between these two requirements.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If fixed frequency switching is used, then the control circuit is simple, but the system efficiency is reduced due to unnecessary switching at light load

Engineering Contradiction:
Improvecontrol circuit complexityVSAvoidinput power loss
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The control circuit dynamically adjusts the switching frequency based on load detection, implementing pulse frequency modulation. This adds minimal complexity to the control circuit while significantly reducing input power loss at light load conditions by avoiding unnecessary high-frequency switching operations.

Inventive Principle:
Principle #15Dynamics

3Speed

If the power transistor switches at high frequency, then the response speed is fast, but the switching power loss increases at light load

Engineering Contradiction:
Improveswitching response speedVSAvoidswitching power loss
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The patent implements dynamic frequency adjustment where the switching frequency is high during heavy load to maintain fast response, but automatically reduces at light load to minimize switching power loss. This resolves the contradiction by making the switching frequency adaptive to load conditions rather than fixed.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances system efficiency by reducing unnecessary power loss and maintaining high efficiency across light, medium, and heavy load conditions, thereby improving overall power conversion efficiency.

Implementation Method 1

When the power transistor 114 is on, the diode 112 is in reverse bias, and the electrical energy from an input voltage Vin1 is stored in the inductor 111

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Implementation Method 2

the load's electrical energy is provided by the capacitor 113

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 3

When the power transistor 114 is off, the diode 112 is in forward bias, wherein the capacitor 113 and the load 130 absorb the electrical energy provided by the input voltage Vin1 and the inductor 111

Methodology Applied
Scientific EffectDiode rectification: Diode

Data Source

PatentUS7173403B1Boost DC/DC converter
Publication Date: 2007.02.06 CHUNGHWA PICTURE TUBES LTD
  • US7173403B1 patent drawing
  • US7173403B1 patent drawing
  • US7173403B1 patent drawing

AI summary

A boost DC/DC converter, including a mask circuit, a switched boost circuit, a pulse width modulation (PWM) circuit and an AND gate, is provided. The mask circuit is used to output a mask signal according to a load current. In the present invention, the system can selectively operate in the pulse width modulation mode, the pulse frequency modulation (PFM) mode or the mixed pulse mask mode according to the mask signal corresponding to the load current when the system is under light load, medium load or heavy load respectively, so as to achieve optimal system efficiency.