Synchronous Boost Regulator Pass-Through Efficiency

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Solution Overview

Problem

Synchronous boost regulator circuits face inefficiencies and high quiescent current during pass-through operations, particularly when the input voltage exceeds the regulated output voltage, leading to reduced efficiency and potential damage from reverse inductor currents.

Innovation Solution

Incorporating a voltage comparator to accurately monitor the output voltage and control the high-side switch to maintain high efficiency by keeping it ON during pass-through operations, and implementing a sleep mode for the control circuitry to minimize quiescent current, while also detecting sudden input voltage drops to prevent damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the high-side switch is kept ON during pass-through operation to maintain high efficiency, then the efficiency is improved, but the quiescent current increases

Engineering Contradiction:
ImproveefficiencyVSAvoidquiescent current
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The control circuit dynamically adjusts the state of the high-side switch based on real-time comparison between input voltage and output voltage. When pass-through operation is detected (Vin > Vout), the high-side switch is kept ON to maintain high efficiency. When normal boost operation is needed (Vin < Vout), the switch transitions to standard PWM control mode

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes operational parameters by detecting voltage conditions and switching between different control modes. The comparator monitors voltage parameters and triggers different switch control strategies, effectively changing the operational state from standard boost mode to pass-through mode based on voltage parameter comparisons

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If the control circuitry remains active to monitor voltage and control switches, then the regulation accuracy is improved, but the quiescent current increases

Engineering Contradiction:
Improvevoltage monitoring accuracyVSAvoidquiescent current
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent extracts and isolates the essential monitoring function using a dedicated voltage comparator that only compares input and output voltages. This simplified monitoring circuit consumes minimal quiescent current while maintaining accurate detection of pass-through conditions, separating the critical measurement function from the full control circuitry

Inventive Principle:
Principle #2Taking out (Extraction)

3Loss of energy

If the high-side switch is kept ON during pass-through operation, then the efficiency is improved, but reverse inductor currents may damage the voltage source and load

Engineering Contradiction:
ImproveefficiencyVSAvoidreverse inductor current damage
Core Design Contradiction:
Loss of energyVSObject-affected harmful factors

Solution Approach 1:

The system employs continuous feedback through voltage comparators that monitor both input and output voltages. This feedback mechanism detects pass-through conditions in real-time and provides control signals to the switch driver, enabling the high-side switch to be turned OFF when reverse current conditions are detected, thus protecting against damage while maintaining efficiency during safe pass-through operation

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The control circuit takes preliminary anti-action by detecting voltage conditions before reverse current can cause damage. The comparator-based detection system identifies pass-through conditions and potential reverse current scenarios in advance, allowing the control circuit to preemptively adjust switch states to prevent harmful reverse currents from developing

Inventive Principle:
Principle #9Preliminary anti-action

Data Source

PatentEP3703235B1Synchronous boost regulator circuit with pass-through operation control
Publication Date: 2021.10.13 ANALOG DEVICES INT UNLTD CO
  • EP3703235B1 patent drawingFigure 1
  • EP3703235B1 patent drawingFigure 2
  • EP3703235B1 patent drawingFigure 3

AI summary

In some boost converter applications, an input voltage normally exceeds a regulated output voltage. The operation of the boost converter in this condition can be referred to as a pass-through operation. Using various techniques, the efficiency of a pass-through operation of a synchronous boost regulator circuit can be greatly improved. For example, a synchronous boost regulator circuit can include an input voltage VIN to output voltage VOUT voltage comparator that can accurately monitor the output voltage to detect the pass-through operation. In a pass-through operation, the high-side switch can be kept ON to maintain high efficiency, and the quiescent current of the regulator circuit can be minimized by setting portions of the control circuit into a sleep mode.