Booster Burner High-Pressure Gas Atomization
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Solution Overview
Problem
Conventional burners in thermal machinery face inefficiencies in fuel burning due to insufficient pressure in the burning chamber, leading to incomplete combustion and reduced fuel efficiency.
Innovation Solution
A booster burner design incorporating a high-pressure gas supplying unit, air blower, and wind speed auxiliary unit, which increases the atomization and acceleration of fuel through nozzles, enhancing gas flow and combustion efficiency, and includes a control unit for precise operation and a jet pipe design to optimize thermal energy.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If a conventional burner uses a pump to transfer fuel to the nozzle, then the fuel can be supplied to the burning chamber, but the pressure in the burning chamber is insufficient and the fuel is not completely burned
Solution Approach 1:
The patent introduces a high-pressure gas providing unit that supplies high-pressure gas to the burning chamber through nozzles. This pneumatic approach creates sufficient pressure in the burning chamber to enable complete fuel combustion, resolving the pressure deficiency of conventional pump-based systems.
Solution Approach 2:
The patent changes the pressure parameter by introducing a high-pressure gas providing unit that generates and supplies high-pressure gas to the burning chamber. This parameter change from low-pressure pump operation to high-pressure gas injection enables complete fuel burning and improves burning efficiency.
2Productivity
If the burning chamber pressure is increased to improve fuel atomization, then fuel burning efficiency improves, but the device complexity increases due to additional high-pressure gas providing unit
Solution Approach 1:
The high-pressure gas providing unit serves multiple functions: it pressurizes the burning chamber for complete combustion, provides the oxidizing agent for combustion, and creates turbulent flow patterns that enhance fuel-air mixing. This multi-functionality justifies the added component by delivering multiple benefits simultaneously.
Solution Approach 2:
The patent uses the high-pressure gas providing unit to achieve both pressure generation and combustion support functions through a single pneumatic system, making the added complexity worthwhile by resolving the fundamental pressure deficiency that prevents complete combustion.
3Quantity of substance
If heavy oil is used as fuel to reduce cost, then operating cost decreases, but the fuel requires high temperature heating and high-pressure injection to achieve complete combustion
Solution Approach 1:
The patent changes the temperature parameter by introducing high-temperature heating of the heavy oil fuel before injection. This temperature increase reduces the fuel's viscosity and improves atomization, enabling complete combustion of heavy oil when combined with the high-pressure gas providing unit.
Solution Approach 2:
The patent applies preliminary heating to the heavy oil fuel before it enters the burning chamber. This pre-heating action prepares the fuel for better atomization and combustion by reducing its viscosity and improving its flow characteristics, which is essential for complete combustion of heavy oil.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The booster burner achieves improved fuel burning efficiency by refining fuel atomization, increasing gas flow, and reducing pollutants, allowing for the use of diesel, heavy oil, or alcohol as fuel, suitable for various environments including restaurants and schools.
Implementation Method 1
under the reaction of the high-pressure gas supplying unit, the booster burner of the present disclosure can apply the accelerating effect to the fuel which enters the nozzle, and after the fuel passes the nozzle, the atomization effect of the fuel can be increased
Implementation Method 2
the fan 11 generates the accelerating gas fluid in the burning chamber 12
Implementation Method 3
after the fuel injected into the burning chamber 12 is fired, accompanying the gas fluid in the burning chamber 12, the fire can be spurted and burned
Data Source
AI summary
A booster burner of the present disclosure basically has a burning unit, an air blower disposed at a rear end of a burning chamber of the burning unit and a high-pressure gas providing unit; wherein the burning unit has a fuel bucket for storing fuel and a burning chamber having a tubular shape, interior of the burning chamber has at least one nozzle, at least one fuel tube coupled to the fuel bucket is disposed at each the nozzle; and the high-pressure gas supplying unit has a gas storage bucket for storing high-pressure gas, each the nozzle is installed with a high-pressure pipe coupled to the gas storage bucket. Through the high-pressure gas, the slight atomization and acceleration effect is applied to the fuel which enters the nozzle, such that fuel molecules are refined and more completely burned, and the objective of increasing the fuel burning efficiency is achieved.