Booster Pump Fitting Diameter Matching for Pool Cleaners

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Solution Overview

Problem

Conventional pool cleaning systems with booster pumps experience noise issues and increased motor strain due to throttling of water flow from larger diameter tubing to smaller diameter fittings, leading to inefficient operation.

Innovation Solution

A booster pump assembly with a front and rear housing, a motor-driven impeller system, and matching 1½ inch diameter inlet and outlet conduits to maintain consistent water flow diameter, reducing noise and strain on the motor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If booster pump fittings are made smaller (3/4 inch) to reduce device complexity, then ease of manufacture is improved, but noise increases and motor strain increases due to throttling

Engineering Contradiction:
Improveease of manufactureVSAvoidnoise
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The patent changes the diameter parameter of the booster pump fittings from the conventional 3/4 inch to 1 1/2 inches, matching the pool cleaner fittings. This parameter change eliminates the throttling effect that causes noise and motor strain, while still allowing for economical manufacturing using standard pool industry fitting sizes.

Inventive Principle:
Principle #35Parameter changes

2Ease of manufacture

If booster pump fittings are made smaller (3/4 inch) to reduce device complexity, then ease of manufacture is improved, but motor strain increases due to throttling

Engineering Contradiction:
Improveease of manufactureVSAvoidmotor strain
Core Design Contradiction:
Ease of manufactureVSPower

Solution Approach 1:

The patent changes the diameter parameter of the booster pump fittings from the conventional 3/4 inch to 1 1/2 inches, matching the pool cleaner fittings. This parameter change eliminates the throttling effect that causes excessive motor strain, allowing the motor to operate more efficiently without the added load of forcing water through restricted openings.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If larger diameter fittings (1 1/2 inch) are used to reduce noise and motor strain, then operational efficiency is improved, but device complexity increases

Engineering Contradiction:
Improveoperational efficiencyVSAvoiddevice complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent makes the booster pump fittings universal by using the standard 1 1/2 inch size that matches pool cleaner fittings, eliminating the need for separate reduction fittings. This universal sizing approach actually reduces device complexity by simplifying the connection system while improving operational efficiency.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Productivity

If throttling is applied to match flow to booster pump capacity, then flow rate is controlled, but noise increases and energy is lost

Engineering Contradiction:
Improveflow rate controlVSAvoidenergy loss
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent changes the fitting diameter parameter to eliminate the need for throttling. By using 1 1/2 inch fittings that match both the pool cleaner and provide adequate flow capacity, the system achieves proper flow rate control without the energy losses associated with throttling through restricted openings.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively increases water pressure for pool cleaners while minimizing noise and motor strain, enhancing the efficiency and operational stability of the pool cleaning system.

Implementation Method 1

motor-driven impeller system positioned within the enclosure formed by the front housing and the rear housing. The impeller system is adapted to increase water pressure of the water flowing through the enclosure

Methodology Applied
Scientific EffectImpeller: Impeller

Implementation Method 2

matching 1½ inch diameter inlet and outlet conduits to maintain consistent water flow diameter, reducing noise and strain on the motor

Methodology Applied
Scientific EffectFlow continuity:

Data Source

PatentUS8734098B2Booster pump system for pool applications
Publication Date: 2014.05.27 HAYWARD IND INC
  • US8734098B2 patent drawing
  • US8734098B2 patent drawing
  • US8734098B2 patent drawing

AI summary

Assemblies and methods for a booster pump used in a pool cleaning/filtration system are provided. An exemplary booster pump assembly is adapted to increase the water pressure of water flow for use in a pool cleaning system. The booster pump includes a front housing defining a substantially circular geometry having an inlet positioned substantially in the center of the front housing and extending axially outward with respect to the front housing. The booster pump also includes an outlet extending substantially laterally with respect to the front housing. The front housing and the rear housing form an enclosure for positioning of an impeller. The inlet and the outlet are each coupled to conduits having substantially similar flow diameters, and the water passing through the outlet at an increased water pressure is sufficient to make operable a positive pressure pool cleaner. Advantageous support structures and drain plug configurations are also provided.