Bootstrap Capacitor Detection Circuit for DC-DC Converter Safety

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Solution Overview

Problem

Conventional bootstrap DC-DC converters fail to detect whether the bootstrap capacitor is connected normally, leading to potential damage of the upper gate switch due to excessive power when the capacitor is not properly connected during manufacturing, such as false welding or loss of efficacy.

Innovation Solution

A bootstrap capacitor detecting circuit that includes a current source for discharging the bootstrap voltage node and a detecting unit to determine if the capacitor is connected normally by monitoring the voltage reduction, comprising a first switch for charging and a second switch for discharging the bootstrap voltage node using a power-on-reset signal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the bootstrap capacitor is not connected normally during manufacturing, then the upper gate driving unit cannot be effectively driven, but the upper gate switch could be burned out due to large power

Engineering Contradiction:
Improveupper gate switch safetyVSAvoidexcessive power causing burnout
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies preliminary action by performing a discharge operation on the bootstrap voltage node before the upper gate switch is activated. The controlling unit detects the voltage at the bootstrap voltage node and discharges it if it exceeds a threshold value, preventing excessive power from damaging the upper gate switch before it starts operating. This proactive measure eliminates the harmful effect before it can cause damage.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by using the controlling unit to continuously monitor the voltage at the bootstrap voltage node and adjust the discharge operation accordingly. The controlling unit detects whether the voltage exceeds the threshold and dynamically controls the switching between charging and discharging states, creating a closed-loop control system that ensures the upper gate switch operates within safe voltage limits.

Inventive Principle:
Principle #23Feedback

2Reliability

If a detecting unit is added to determine capacitor connection status, then switch safety is improved, but device complexity increases

Engineering Contradiction:
Improvecapacitor connection detectionVSAvoiddetecting circuit structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing the controlling unit to perform multiple functions: it not only controls the charging and discharging operations of the bootstrap voltage node but also detects the voltage status and determines whether the bootstrap capacitor is connected normally. By integrating these multiple functions into a single controlling unit, the patent avoids adding separate dedicated detecting circuits, thereby improving reliability while minimizing the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent merges the detection function with the control function by integrating the voltage detection capability into the existing controlling unit. Rather than adding a separate detecting circuit, the controlling unit is designed to simultaneously perform both control operations (charging/discharging) and detection operations (voltage monitoring and connection status determination), thereby reducing overall circuit complexity while achieving reliable capacitor connection detection.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents the upper gate switch from burning out by accurately determining the normal connection of the bootstrap capacitor, ensuring safe operation by differentiating between a normal and abnormal capacitor connection based on significant voltage reduction.

Implementation Method 1

a current source, for providing a discharging current

Methodology Applied
Scientific EffectElectrical discharge: Electrostatic Discharge

Implementation Method 2

a first switch, coupled between a system voltage and a bootstrap voltage node, for conducting connection between a system voltage and a bootstrap voltage node

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

a second switch, coupled between the current source and the bootstrap voltage node, for conducting connection between a current source and the bootstrap voltage node

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 4

a detecting unit, for determining whether a bootstrap capacitor is connected normally according to a bootstrap voltage of the bootstrap voltage node after the current source discharges the bootstrap voltage node

Methodology Applied
Scientific EffectVoltage measurement:

Data Source

PatentUS8901912B2Bootstrap capacitor detecting circuit and bootstrap DC-DC converter thereof
Publication Date: 2014.12.02 ANPEC ELECTRONICS CORPORATION
  • US8901912B2 patent drawing
  • US8901912B2 patent drawing
  • US8901912B2 patent drawing

AI summary

A bootstrap capacitor detecting circuit includes a current source, for providing a discharging current; a first switch, for conducting connection between a system voltage and a bootstrap voltage node according to a power-on-reset signal, to charge the bootstrap voltage node; a second switch, for conducting connection between a current source and the bootstrap voltage node according to the power-on-reset signal, to discharge the bootstrap voltage node; and a detecting unit, for determining whether a bootstrap capacitor is connected normally according to a bootstrap voltage of the bootstrap voltage node after the current source discharges the bootstrap voltage node.