Bootstrap Capacitor Detection Circuit for DC-DC Converter Safety
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Solution Overview
Problem
Conventional bootstrap DC-DC converters fail to detect whether the bootstrap capacitor is connected normally, leading to potential damage of the upper gate switch due to excessive power when the capacitor is not properly connected during manufacturing, such as false welding or loss of efficacy.
Innovation Solution
A bootstrap capacitor detecting circuit that includes a current source for discharging the bootstrap voltage node and a detecting unit to determine if the capacitor is connected normally by monitoring the voltage reduction, comprising a first switch for charging and a second switch for discharging the bootstrap voltage node using a power-on-reset signal.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the bootstrap capacitor is not connected normally during manufacturing, then the upper gate driving unit cannot be effectively driven, but the upper gate switch could be burned out due to large power
Solution Approach 1:
The patent applies preliminary action by performing a discharge operation on the bootstrap voltage node before the upper gate switch is activated. The controlling unit detects the voltage at the bootstrap voltage node and discharges it if it exceeds a threshold value, preventing excessive power from damaging the upper gate switch before it starts operating. This proactive measure eliminates the harmful effect before it can cause damage.
Solution Approach 2:
The patent implements feedback by using the controlling unit to continuously monitor the voltage at the bootstrap voltage node and adjust the discharge operation accordingly. The controlling unit detects whether the voltage exceeds the threshold and dynamically controls the switching between charging and discharging states, creating a closed-loop control system that ensures the upper gate switch operates within safe voltage limits.
2Reliability
If a detecting unit is added to determine capacitor connection status, then switch safety is improved, but device complexity increases
Solution Approach 1:
The patent applies universality by designing the controlling unit to perform multiple functions: it not only controls the charging and discharging operations of the bootstrap voltage node but also detects the voltage status and determines whether the bootstrap capacitor is connected normally. By integrating these multiple functions into a single controlling unit, the patent avoids adding separate dedicated detecting circuits, thereby improving reliability while minimizing the increase in device complexity.
Solution Approach 2:
The patent merges the detection function with the control function by integrating the voltage detection capability into the existing controlling unit. Rather than adding a separate detecting circuit, the controlling unit is designed to simultaneously perform both control operations (charging/discharging) and detection operations (voltage monitoring and connection status determination), thereby reducing overall circuit complexity while achieving reliable capacitor connection detection.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Prevents the upper gate switch from burning out by accurately determining the normal connection of the bootstrap capacitor, ensuring safe operation by differentiating between a normal and abnormal capacitor connection based on significant voltage reduction.
Implementation Method 1
a current source, for providing a discharging current
Implementation Method 2
a first switch, coupled between a system voltage and a bootstrap voltage node, for conducting connection between a system voltage and a bootstrap voltage node
Implementation Method 3
a second switch, coupled between the current source and the bootstrap voltage node, for conducting connection between a current source and the bootstrap voltage node
Implementation Method 4
a detecting unit, for determining whether a bootstrap capacitor is connected normally according to a bootstrap voltage of the bootstrap voltage node after the current source discharges the bootstrap voltage node
Data Source
AI summary
A bootstrap capacitor detecting circuit includes a current source, for providing a discharging current; a first switch, for conducting connection between a system voltage and a bootstrap voltage node according to a power-on-reset signal, to charge the bootstrap voltage node; a second switch, for conducting connection between a current source and the bootstrap voltage node according to the power-on-reset signal, to discharge the bootstrap voltage node; and a detecting unit, for determining whether a bootstrap capacitor is connected normally according to a bootstrap voltage of the bootstrap voltage node after the current source discharges the bootstrap voltage node.


