Bootstrap Capacitor Charging Circuit With Feedback Current Limiting

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Solution Overview

Problem

Challenges associated with the charging of bootstrap capacitors in half-bridge circuits, including safety and reliability issues due to uncontrolled charging currents and voltage differences, which can lead to excessive power dissipation and potential device destruction.

Innovation Solution

Incorporation of a sensing and control circuit that regulates the charging current and voltage across a transistor rectifier, using feedback loops and adaptive control signals to maintain a target current value and ensure safe and efficient charging of the bootstrap capacitor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the bootstrap capacitor is charged without current regulation, then the charging speed is fast, but the power dissipation becomes excessive and may destroy the transistor

Engineering Contradiction:
Improvecharging speedVSAvoidpower dissipation
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent implements a feedback control mechanism where the sensing and control circuit continuously monitors the charging current through the transistor and adjusts the transistor's gate voltage accordingly. This feedback loop maintains the charging current at a predetermined safe level, preventing excessive power dissipation while ensuring the capacitor charges at an optimized rate.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent dynamically changes the transistor's operating parameters during the charging process. The sensing and control circuit adjusts the transistor's gate voltage in real-time based on the instantaneous charging current, transforming the transistor from a static switch to a dynamically controlled variable resistance element that optimizes both charging speed and power dissipation.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If a large voltage difference is applied across the transistor during capacitor charging, then the charging current is high, but the temperature stress on the transistor increases

Engineering Contradiction:
Improvecharging currentVSAvoidtemperature stress
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The sensing and control circuit employs feedback to continuously monitor the voltage difference across the transistor and adjust the gate voltage to maintain optimal operating conditions. This prevents excessive voltage differences that would cause high current and subsequent temperature stress, while still enabling efficient charging.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent implements protective control that anticipates and prevents excessive power dissipation before it occurs. The sensing and control circuit is configured to limit the charging current to a predetermined safe level from the outset, cushioning against potential thermal damage before it can occur.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Ease of operation

If the transistor is used as a rectifier during capacitor charging, then the charging function is achieved, but uncontrolled power dissipation may occur

Engineering Contradiction:
Improverectifier functionVSAvoidpower dissipation control
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The sensing and control circuit provides continuous feedback control of the transistor's operating state during rectification. By monitoring the voltage across and current through the transistor, the circuit dynamically adjusts the gate voltage to maintain reliable operation, preventing uncontrolled power dissipation while preserving the rectifier function.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The sensing and control circuit acts as an intermediary between the power source and the transistor rectifier. It introduces controlled regulation between the uncontrolled power source and the transistor, ensuring that the transistor operates within safe parameters while still performing its rectification function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances safety and reliability by maintaining a consistent power level at the transistor, reducing temperature stress, and improving charging speed, thereby supporting high-frequency operation of half-bridge circuits.

Implementation Method 1

a transistor rectifier, using feedback loops and adaptive control signals

Methodology Applied
Scientific EffectRectification: Diode

Implementation Method 2

using feedback loops and adaptive control signals to maintain a target current value

Methodology Applied
Scientific EffectFeedback control: Feedback

Implementation Method 3

a capacitor coupled between a switching terminal and the first current terminal

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS20250266825A1Bootstrap circuit
Publication Date: 2025.08.21 TEXAS INSTRUMENTS INC
  • US20250266825A1 patent drawing
  • US20250266825A1 patent drawing
  • US20250266825A1 patent drawing

AI summary

In one example, an apparatus comprises: a first transistor having a first control terminal and first and second current terminals; a capacitor coupled between a switching terminal and the first current terminal; a second transistor having a second control terminal and coupled between the switching terminal and a ground terminal; and a sensing and control circuit having a power terminal, a third current terminal, an enable input and a transistor control output, the third current terminal coupled to the second current terminal, the enable input coupled to the second control terminal, and the transistor control output coupled to the first control terminal.