Bootstrap Power Converter Gate Drive for High-Side Switch Control

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Solution Overview

Problem

Current power converters, particularly DC-DC buck converters, face inefficiencies and complexities in managing high-side power switches due to the need for elevated gate voltages, which are challenging to maintain efficiently.

Innovation Solution

The power converter design incorporates bootstrap capacitors that charge during the switch is off and discharge during operation to provide an elevated voltage, maintaining the switch on, and includes a driver to manage these capacitors and switches for efficient operation across multiple states.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional power converter designs are used, then the basic power conversion function is achieved, but the efficiency is reduced and complexity increases due to challenges in maintaining elevated gate voltages for high-side power switches

Engineering Contradiction:
Improvepower lossVSAvoidcontrol complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The bootstrap capacitor is charged in advance during the low-side switch conduction period before the high-side switch needs to conduct. This preliminary charging action stores the elevated voltage needed for high-side switch gate drive, eliminating the need for continuous complex voltage regulation and reducing both power loss and control complexity.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The power converter circuit itself generates the elevated voltage needed for high-side switch control through its own operating cycles. The bootstrap capacitor is automatically charged and discharged using the circuit's inherent voltage swings, eliminating the need for external voltage regulation circuits and reducing overall system complexity while improving efficiency.

Inventive Principle:
Principle #25Self-service

2Reliability

If elevated gate voltages are maintained continuously, then high-side power switch operation is ensured, but power loss increases

Engineering Contradiction:
Improveswitch operation consistencyVSAvoidpower loss
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The bootstrap capacitor is charged and discharged in periodic cycles synchronized with the switching operations. The capacitor is charged during low-side switch conduction and discharged during high-side switch conduction, providing elevated gate voltage only when needed. This periodic action maintains reliable switch operation while minimizing power loss by avoiding continuous voltage maintenance.

Inventive Principle:
Principle #19Periodic action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the efficiency and reliability of power conversion by ensuring consistent switch operation, reducing power loss, and simplifying the control logic for high-side switches in DC-DC buck converters.

Implementation Method 1

A first bootstrap capacitor can be coupled to the first power switch. The first bootstrap capacitor can charge during a state when the first power switch is off. The first bootstrap capacitor can discharge during a state when the first power switch is on to provide an elevated voltage to maintain the first power switch on.

Methodology Applied
Scientific EffectCapacitance: Capacitance

Data Source

PatentUS11855534B2Power converters with bootstrap
Publication Date: 2023.12.26 FARADAY SEMI INC
  • US11855534B2 patent drawing
  • US11855534B2 patent drawing
  • US11855534B2 patent drawing

AI summary

A power converter can include first, second, third, and fourth power switches, and a driver for operating the drive switches to modify an input voltage. An AC coupling capacitor can be coupled between the first and fourth power switches. Bootstrap capacitors can be used for driving the first and second power switches, which can be high-side switches. In some embodiments, a current sensing circuit can be used to measure current through the third and/or fourth power switches and for determining the current through the power converter. In some embodiments, the power converter can monitor the voltage across the AC coupling capacitor and can determine the current through the power converter based on the monitored voltages. In some embodiments, the AC coupling capacitor can be pre-charged before the power converter begins normal operation.