Bootstrap Refresh Control Circuit for Power Converter

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Solution Overview

Problem

Power converters face challenges in timely refreshing of the bootstrap voltage, leading to operational issues such as failure to drive high side switches properly, especially under light load or no load conditions, resulting in large spikes in output voltage.

Innovation Solution

A bootstrap refresh control circuit that compares the bootstrap voltage with a threshold signal to generate a refresh signal, regulating the on and off switching of high side and low side switches to ensure timely charging of the bootstrap capacitor, thereby maintaining a stable bootstrap voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the power converter operates in light load or no load condition to improve power efficiency, then the on time of the low side switch becomes too short to charge the bootstrap capacitor, but the bootstrap voltage cannot be refreshed timely leading to operational failures

Engineering Contradiction:
Improvepower efficiencyVSAvoidbootstrap voltage refresh reliability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent implements a feedback mechanism where the control circuit continuously monitors the bootstrap voltage level and adjusts the switching duty cycle accordingly. When the bootstrap voltage drops below a threshold (indicating insufficient charging), the control circuit automatically increases the low side switch on-time to replenish the bootstrap capacitor, ensuring reliable operation while maintaining light load efficiency.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs dynamic adjustment of the switching duty cycle based on real-time bootstrap voltage conditions. The control circuit dynamically modifies the on-time of the low side switch during light load operation, extending it only when needed for bootstrap refresh, thus maintaining optimal power efficiency while ensuring timely voltage refresh when required.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the on time of the low side switch is extended to charge the bootstrap capacitor, then the bootstrap voltage can be refreshed, but large spikes occur in the output voltage

Engineering Contradiction:
Improvebootstrap voltage refreshVSAvoidoutput voltage spikes
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies partial action by extending the low side switch on-time only for the minimum duration necessary to refresh the bootstrap voltage, rather than continuously. The control circuit monitors bootstrap voltage and activates extended on-time only when the voltage drops below the threshold, avoiding unnecessary extensions that would cause output voltage spikes while ensuring sufficient refresh occurs.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent implements periodic monitoring and adjustment of the bootstrap voltage with hysteresis control. The control circuit periodically checks the bootstrap voltage level and applies corrective action (extending on-time) only when the voltage falls below the lower threshold, then stops extension when the voltage recovers above the upper threshold, creating a stable periodic control pattern that prevents continuous spikes.

Inventive Principle:
Principle #19Periodic action

3Power

If a bootstrap circuit is used to generate voltage higher than input voltage, then the high side switch can be fully turned on, but the bootstrap capacitor cannot be charged unless the low side switch is on

Engineering Contradiction:
Improvehigh side switch driving capabilityVSAvoidbootstrap capacitor charging condition
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The patent applies preliminary action by proactively monitoring the bootstrap voltage level before it drops to critical levels. The control circuit detects when the bootstrap voltage is insufficient and preemptively extends the low side switch on-time to charge the bootstrap capacitor, preventing operational failures before they occur rather than reacting after the voltage drops too low.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements self-service through an automatic feedback loop where the control circuit independently monitors bootstrap voltage and self-adjusts the switching duty cycle without external intervention. The system automatically extends or reduces the low side switch on-time based on real-time bootstrap voltage conditions, making the bootstrap refresh process autonomous and eliminating the need for manual adjustment.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures the bootstrap voltage is refreshed in a timely manner, preventing operational failures and minimizing large spikes in output voltage, thus maintaining efficient power conversion.

Implementation Method 1

a bootstrap capacitor CB connected in series between a bootstrap supply terminal VB and the switching voltage output node SW, wherein a cathode of the diode DB is connected to the bootstrap supply terminal VB, an anode of the diode DB is connected to a first terminal of the bootstrap capacitor CB, and a second terminal of the bootstrap capacitor CB is connected to the node SW

Methodology Applied
Scientific EffectCapacitance: Capacitance

Implementation Method 2

The bootstrap circuit 52 is illustrated to comprise a diode DB and a bootstrap capacitor CB connected in series between a bootstrap supply terminal VB and the switching voltage output node SW

Methodology Applied
Scientific EffectDiode rectification: Diode

Implementation Method 3

The first comparison module 104 is configured to compare the bootstrap voltage with a first threshold signal to provide a bootstrap refresh signal

Methodology Applied
Scientific EffectVoltage comparison:

Data Source

PatentUS9312773B2Bootstrap refresh control circuit, power converter and associated method
Publication Date: 2016.04.12 MONOLITHIC POWER SYSTEMS INC
  • US9312773B2 patent drawing
  • US9312773B2 patent drawing
  • US9312773B2 patent drawing

AI summary

A power converter having a bootstrap refresh control circuit and a method for controlling the power converter. The bootstrap refresh control circuit is configured to monitor a bootstrap voltage across a bootstrap capacitor and to provide an enhanced high side driving signal to a high side switch of the power converter. The bootstrap refresh control circuit is further configured to controlling the charging of the bootstrap capacitor through regulating the on and off switching of the high side switch and a low side switch based on the bootstrap voltage. The bootstrap refresh control circuit can refresh the bootstrap voltage in time to support driving the high side switch normally, without causing large spikes in an output voltage of the power converter and without influencing the power conversion efficiency of the power converter.