Subsea BOP Power Failure Isolation via Segmented PFII Waveform Analysis

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Solution Overview

Problem

Current subsea oil and gas drilling systems face challenges in identifying specific faults in power supplies due to insufficient capacity to separate ground impedance measurements, leading to unnecessary BOP stack pulls and increased costs.

Innovation Solution

A system and method for power supply monitoring in subsea blowout preventer (BOP) stacks, utilizing power failure indicators and isolators (PFII) to measure waveforms and isolate faults, allowing for precise identification of leakage and fault location without pulling the BOP stack, and providing alarms for operator decision-making.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If multiple circuits are covered by a single impedance measurement, then device complexity is reduced, but fault identification precision deteriorates

Engineering Contradiction:
Improvecomplexity of impedance measurement systemVSAvoidfault identification precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent divides the monitoring system into separate PFII units for each circuit (blue circuit PFII and yellow circuit PFII). Each PFII independently measures impedance for its specific circuit, enabling precise fault identification while maintaining manageable system complexity through modular design.

Inventive Principle:
Principle #1Segmentation

2Device complexity

If a single PFII monitors multiple circuits, then device complexity is reduced, but loss of information increases

Engineering Contradiction:
Improvenumber of PFII unitsVSAvoidcircuit-specific fault information
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The system implements separate PFII units for each circuit (blue and yellow), ensuring that circuit-specific information is preserved. Each PFII independently monitors its designated circuit, preventing information loss while maintaining simplicity through modular replication rather than complex multi-circuit monitoring.

Inventive Principle:
Principle #1Segmentation

3Reliability

If ground leakage limits are strictly enforced with single impedance measurement, then safety is improved, but productivity deteriorates

Engineering Contradiction:
Improveground leakage safetyVSAvoiddrilling operation continuity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

By implementing separate PFII units for each circuit, the system can identify whether a ground leakage issue is isolated to one circuit or affects multiple circuits. This enables selective response - continuing operations if only one non-critical circuit has minor issues, thus maintaining safety while improving productivity through informed decision-making.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11480023B2System and method for power failure indication and isolation
Publication Date: 2022.10.25 HYDRIL USA DISTRIBUTION LLC
  • US11480023B2 patent drawing
  • US11480023B2 patent drawing
  • US11480023B2 patent drawing

AI summary

A system for determining a fault in a subsea blowout preventer (BOP) stack includes a first sensor and a second sensor adapted to measure one or more properties of a subsea operation. The system further includes a first power supply adapted to provide operational power to the first sensor and a second power supply adapted to provide operational power to the second sensor. The system also includes a first power failure indicator and isolator (PFII) associated with the first sensor and the first power supply, the first PFII measuring a first pair of waveforms to identify a first fault and a second PFII associated with the second sensor and the second power supply, the second PFII measuring a second pair of waveforms to identify a second fault.