Hygroscopic Borane Salt Fillers for Tunable Polymer Glass Transition

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Solution Overview

Problem

The unpredictable nature of polymer nanocomposites makes it challenging to consistently achieve desired material properties, such as reinforcement and thermal resistance, due to divergent effects on glass transition temperatures and interactions between nanofillers and the polymer matrix.

Innovation Solution

A composition comprising a polymer matrix and a filler of hygroscopic salts, specifically borane and carborane cage compounds, which absorbs moisture to adjust material properties, allowing for fine-tuning of glass transition temperatures and mechanical moduli.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If nanofillers are incorporated into polymer matrix to achieve reinforcement and thermal resistance, then material strength and thermal properties are improved, but glass transition temperature becomes unpredictable and material properties diverge

Engineering Contradiction:
Improvematerial strengthVSAvoidpredictability of glass transition temperature
Core Design Contradiction:
StrengthVSReliability

Solution Approach 1:

The patent employs hygroscopic salts as fillers that can dynamically change their water content to adjust material properties. By controlling the water content of the hygroscopic salt, the glass transition temperature and mechanical properties can be tuned between reinforced and plasticized states, providing predictable and reliable property adjustment.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention introduces dynamic property adjustment through hygroscopic salts that can absorb and release water. This allows the material to transition between different states (reinforced/plasticized) in response to environmental moisture, enabling adaptive control of glass transition temperature and mechanical properties.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If hygroscopic salt is added to polymer matrix to enable moisture absorption for property adjustment, then glass transition temperature and mechanical properties become tunable, but material composition complexity increases

Engineering Contradiction:
Improvetunability of material propertiesVSAvoidcomposition complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The hygroscopic salt serves multiple functions simultaneously: it acts as a filler, a moisture absorber, and a property tuner. This multi-functionality reduces the need for separate components to achieve reinforcement and property adjustment, thereby managing composition complexity while enhancing adaptability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The hygroscopic salt automatically absorbs moisture from the environment to adjust material properties without requiring external control systems. This self-regulating mechanism simplifies the overall system complexity while maintaining high adaptability of material properties.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables the adjustment of glass transition temperatures and mechanical properties of nanocomposites, providing a flexible and tunable material that can be either reinforced or plasticized depending on moisture exposure, reversing effects with drying.

Implementation Method 1

a filler comprising a hygroscopic salt... exposing the composition to moisture under conditions for the composition to absorb the moisture

Methodology Applied
Scientific EffectHygroscopy: Absorption (physical)

Data Source

PatentUS9428629B2Use of Li<sub>2</sub>[B<sub>12</sub>H<sub>12</sub>] salt to absorb water into polymers
Publication Date: 2016.08.30 HONEYWELL FEDERAL MANUFACTURING & TECHNOLOGIES LLC
  • US9428629B2 patent drawing
  • US9428629B2 patent drawing
  • US9428629B2 patent drawing

AI summary

Methods of adjusting the properties of a composition are provided. The compositions comprise a polymer-containing matrix and a filler comprising a hygroscopic salt. Preferred such salts comprise a cage compound selected from the group consisting of borane cage compounds, carborane cage compounds, metal complexes thereof, residues thereof, mixtures thereof, and/or agglomerations thereof, where the cage compound is not covalently bound to the matrix polymer.