Borderless Overlay Display Layout for Compact Night Vision

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Incorporating an overlay display into analog night vision systems increases their size, weight, and power consumption, which is undesirable for compact and lightweight design.

Innovation Solution

A borderless overlay display configuration is implemented, where data-handling circuitry is integrated within the active area of the semiconductor chip, and communication lines are routed below the inter-pixel metal rows and columns, reducing the chip size and eliminating the need for a beam splitter.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If an overlay display is added to analog night vision systems, then display functionality is improved, but size, weight, and power consumption increase

Engineering Contradiction:
Improveoverlay display functionalityVSAvoidsystem weight
Core Design Contradiction:
Adaptability or versatilityVSWeight of stationary object

Solution Approach 1:

The patent merges the overlay display with the intensifier module by integrating the display chip directly into the optical path at the phosphor screen location. The display chip is positioned to receive intensified light from the phosphor screen and transmit it to the user's eye, combining two separate functions (image intensification and overlay display) into a single integrated module, thereby avoiding additional weight from separate beam combiners or splitters

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The overlay display chip serves multiple functions: it displays information to the user while simultaneously transmitting the intensified night vision image through its transparent regions. The chip acts as both a display device and an optical element in the imaging path, eliminating the need for separate optical components and reducing overall system weight

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If an overlay display is added to analog night vision systems, then display functionality is improved, but device size increases

Engineering Contradiction:
Improveoverlay display functionalityVSAvoidsystem volume
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The overlay display is merged with the intensifier module housing, with the display chip positioned within the existing optical path. This integration eliminates the need for separate housings or mounting structures for the display, thereby minimizing the increase in overall system volume

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The display chip uses a thin-film transparent substrate that allows the intensified light to pass through while displaying overlay information. This thin-film approach minimizes the volume occupied by the display component within the intensifier module

Inventive Principle:
Principle #30Flexible shells and thin films

3Adaptability or versatility

If conventional overlay display with beam splitter is used, then display functionality is achieved, but additional bulk and weight are added

Engineering Contradiction:
Improveoverlay display functionalityVSAvoidoptical system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the beam splitter component from the optical system by positioning the display chip directly in the optical path at the phosphor screen location. This removes the need for beam splitting and combining optics, simplifying the overall optical system while maintaining overlay display functionality

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

Instead of using a beam splitter to separate and recombine light paths, the patent inverts the approach by placing the display chip directly in the intensified light path, allowing the display to modulate the intensified image directly without requiring separate beam paths for the display and night vision image

Inventive Principle:
Principle #13The other way round (Inversion)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration minimizes the increase in size and weight while maintaining overlay display functionality, avoiding the additional bulk and weight of conventional beam combiners and beam splitters.

Implementation Method 1

The multiplied electrons then strike a phosphor screen, and, via the phenomenon of luminescence, the phosphor screen emits photons in response to radiant energy (e.g., the electrons)

Methodology Applied
Scientific EffectLuminescence: Luminescence

Implementation Method 2

The image intensifier has a photocathode that emits electrons in response to incident photons

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentEP4175440B1Apparatus for a vision system having a borderless chip design
Publication Date: 2025.08.06 L3HARRIS TECH INC
  • EP4175440B1 patent drawingFigure 1A~1B
  • EP4175440B1 patent drawingFigure 2
  • EP4175440B1 patent drawingFigure 3

AI summary

An apparatus and method are provided for a night vision system including a transparent overlay display that transmit direct-view light representing an intensified image and emits display light representing a display image. The transparent overlay display is a borderless display in which the active area extends to at least one edge of the display. Data-handling circuitry is arranged within the active area, rather than being arranged along a border of the display. The data-handling circuitry may be fabricated in the active area of the display by fabricating it below opaque pixel regions that generate the display light. This borderless configuration allows partial overlap with the intensified image by eliminating opaque borders in which the data-handling circuitry is fabricated. This borderless configuration helps to minimize size, weight, and power by reducing the size of the display and eliminating the need for bulky beam splitters.