Bore 3D Camera Layout Using Mirrors for Accurate Patient Tracking

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Solution Overview

Problem

Existing patient monitoring systems in integrated diagnostic and treatment systems face challenges in accurately monitoring patient positioning and movement within the bore of medical apparatus due to suboptimal camera configurations, which are not well-suited for combined imaging and treatment modalities, leading to difficulties in generating accurate patient models during scanning and treatment.

Innovation Solution

A 3D camera system with first and second image sensors mounted on opposing surfaces of a circuit board, using mirrors to redirect image views and reduce overall size, combined with a speckle projector aligned with the circuit board, and a calibration method using a calibration object with marked surfaces to ensure accurate patient monitoring and model generation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional camera configurations are used in integrated diagnostic and treatment systems, then the system can monitor patients during scanning and treatment, but the camera size and positioning are suboptimal leading to reduced monitoring accuracy and limited field of view in confined bore spaces

Engineering Contradiction:
Improvepatient positioning accuracyVSAvoidcamera system size
Core Design Contradiction:
Measurement precisionVSVolume of moving object

Solution Approach 1:

The patent applies dimensionality change by mounting image sensors on opposing surfaces of a circuit board (transitioning from planar to three-dimensional arrangement) and using mirrors to redirect optical paths. This allows the camera system to achieve a larger effective field of view and better positioning accuracy without increasing the physical volume occupied in the confined bore space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent implements nesting by integrating multiple image sensors and mirrors within a compact camera housing that fits inside the bore of the medical apparatus. The opposing surface mounting of sensors and the folded optical paths using mirrors allow the system to nest complex optical components within a small form factor, maintaining high measurement precision while minimizing space occupation.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Volume of moving object

If camera systems are made smaller to fit in bore spaces, then the device can be integrated into medical apparatus, but the field of view and positioning accuracy are reduced

Engineering Contradiction:
Improvecamera system sizeVSAvoidfield of view
Core Design Contradiction:
Volume of moving objectVSArea of stationary object

Solution Approach 1:

The patent uses dimensionality change by employing mirrors to fold the optical paths, effectively extending the field of view in three-dimensional space without increasing the physical footprint of the camera system. The opposing surface sensor mounting also contributes to this dimensional optimization.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent introduces mirrors as intermediary elements that redirect light paths between the image sensors and the patient. These mirrors act as mediators that expand the effective field of view and improve positioning accuracy without requiring the sensors to be physically larger or positioned farther from the patient.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Volume of moving object

If image sensors are mounted on opposing surfaces of a circuit board, then the camera system size is reduced, but the complexity of aligning and calibrating the sensors increases

Engineering Contradiction:
Improvecamera system sizeVSAvoidsensor alignment complexity
Core Design Contradiction:
Volume of moving objectVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by providing a dedicated calibration method that is performed before the camera system is used for patient monitoring. The calibration process using calibration objects with known geometries pre-establishes the spatial relationships and alignment parameters between the opposing surface-mounted sensors, thereby simplifying subsequent operation and reducing the complexity of real-time alignment.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses parameter changes by systematically adjusting and determining intrinsic parameters (such as focal length, principal point, and distortion coefficients) and extrinsic parameters (such as relative positions and orientations of sensors) during calibration. This parameter-based approach provides a structured method to manage and reduce the complexity of aligning sensors on opposing surfaces.

Inventive Principle:
Principle #35Parameter changes

4Area of stationary object

If multiple image sensors and mirrors are used to reduce camera size, then the field of view increases, but the difficulty of detecting and measuring patient positions accurately increases

Engineering Contradiction:
Improvefield of viewVSAvoidpatient position detection
Core Design Contradiction:
Area of stationary objectVSDifficulty of detecting and measuring

Solution Approach 1:

The patent applies parameter changes by comprehensively determining both intrinsic and extrinsic parameters of the multi-sensor system during calibration. This systematic parameter characterization enables the system to accurately process images from multiple sensors and mirrors, thereby maintaining high patient position detection accuracy despite the increased complexity of the optical configuration.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent implements feedback through the calibration process, which uses calibration objects with known geometries to provide reference information for adjusting and verifying the parameters of the image sensors and mirrors. This feedback mechanism ensures that the system can accurately detect and measure patient positions by continuously referencing the calibrated parameter values.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enables reduced size and increased field of view while maintaining high accuracy in patient monitoring, allowing for precise positioning and movement tracking, even in confined spaces like the bore of medical apparatus, by utilizing mirrors and a calibration method that aligns image sensors and projectors effectively.

Implementation Method 1

a first and a second mirror positioned within the housing so that the first image sensor is presented with a first view of an object to be imaged via the first mirror and second image sensor is presented with a second view of an object to be imaged via the second mirror

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS20250345632A13D stereoscopic camera monitoring system and method of calibrating a camera monitoring system for monitoring a patient in a bore of a medical system for radiation treatment
Publication Date: 2025.11.13 VISION RT LTD
  • US20250345632A1 patent drawing
  • US20250345632A1 patent drawing
  • US20250345632A1 patent drawing

AI summary

A camera monitoring system for a bore based medical apparatus is described, wherein the camera monitoring system comprises a first and a second image sensor mounted on opposing surfaces of a circuit board. The first image sensor is arranged to view an object from a first viewpoint via a first lens arrangement and a first mirror and the second image sensor is arranged to view the object from a second viewpoint via a second lens arrangement and a second mirror. By having the image sensors view an object via the mirrors, via the lens arrangements, the lens arrangements contribute to the effective separation of the first and second viewpoints enabling the size of the housing of the camera to be reduced. Furthermore, a method for calibrating a camera monitoring system in a bore based setup is described and also a configuration of arranging a camera monitoring system in connection with a bore based medical apparatus.