Borescopic Optical System Interlocking Assemblies

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Solution Overview

Problem

Current medical diagnostic instruments face challenges in providing a large enough field of view without reducing the working distance, which can cause patient anxiety, and they are often complex and costly to manufacture, with a lack of a shared optical architecture for disparate devices.

Innovation Solution

A medical diagnostic instrument with an optical system featuring interlocking components, including a borescopic optical system with symmetrical lenses and a virtual pupil design, allowing for an enhanced field of view and modular architecture that can be shared across various instruments, reducing manufacturing complexity and costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If the field of view is expanded by shortening the working distance, then the field of view increases, but patient anxiety and discomfort increase

Engineering Contradiction:
Improvefield of viewVSAvoidpatient anxiety and discomfort
Core Design Contradiction:
Area of moving objectVSObject-affected harmful factors

Solution Approach 1:

The optical system is divided into separate modules (illumination assembly with light source and viewing assembly with objective lens) that can be independently positioned. The illumination assembly can be extended forward to illuminate the target area while the viewing assembly remains at a comfortable working distance for the practitioner, thus expanding the field of view without requiring the practitioner to be close to the patient.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A beam splitter or dichroic mirror is introduced as an intermediary optical element that separates the illumination path from the viewing path. This allows the illumination optics to be positioned close to the patient for wide field illumination while the viewing optics remain at a comfortable distance for the practitioner, resolving the contradiction between field of view and working distance.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If separate instruments are used for examining different target areas, then each instrument can be optimized for its specific function, but the overall system complexity and manufacturing cost increase

Engineering Contradiction:
Improveinstrument specializationVSAvoidsystem complexity and manufacturing cost
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The instrument incorporates a universal optical platform with a beam splitter that can accommodate different illumination assemblies and viewing assemblies for examining various body parts (ear, eye, throat). This modular universal design allows a single instrument housing to perform multiple diagnostic functions, reducing the need for separate specialized instruments while maintaining optimization for each examination type.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The instrument is segmented into interchangeable modules (illumination assembly, viewing assembly, beam splitter) that can be configured for different diagnostic applications. This modular segmentation allows the same basic platform to be adapted for multiple uses, reducing overall system complexity compared to having completely separate instruments for each function.

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If traditional optical assemblies are manufactured separately, then each component can be optimized independently, but labor and material costs increase

Engineering Contradiction:
Improvecomponent optimizationVSAvoidlabor and material costs
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The illumination assembly and viewing assembly are merged into a single integrated instrument housing with a common optical platform and beam splitter. This consolidation allows shared manufacturing processes, common materials, and reduced assembly steps compared to manufacturing separate instruments, thereby reducing labor and material costs while maintaining the ability to optimize each component's performance.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a larger, more comprehensive field of view, reducing patient anxiety and enabling faster, more reliable examinations while simplifying manufacturing and reducing costs through a common optical architecture.

Implementation Method 1

A medical diagnostic instrument with an optical system featuring interlocking components, including a borescopic optical system with symmetrical lenses

Methodology Applied
Scientific EffectLight transmission and focusing: Lens

Data Source

PatentEP3977914B1Borescopic optical system for medical diagnostic instruments and medical diagnostic instruments having interlocking optical and illumination assemblies
Publication Date: 2024.03.20 WELCH ALLYN INC
  • EP3977914B1 patent drawingFigure 1(a)~1(b)
  • EP3977914B1 patent drawingFigure 2(a)~2(b)
  • EP3977914B1 patent drawingFigure 3

AI summary

A medical diagnostic instrument or a plurality of disparate medical diagnostic instruments are configured with a common optical architecture that functionally creates a virtual eye to create closer proximity to a patient and therefore increase the field of view in regard to a target of interest. The optical system includes a distal optical element, at least one relay lens and an eyepiece lens in which the optical system can be integrated within at least one instrument or be provided using a releasable module. Additionally, at least one of a viewing assembly and illumination assembly of at least one medical diagnostic instrument can be assembled using a series of components that are connected by interlocking features.