Ni-Rich Ternary Cathode Boride Modification for High-Voltage Stability

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Solution Overview

Problem

Ni-rich ternary cathode materials used in high-energy lithium-ion batteries suffer from rapid attenuation, poor rate capability, and thermal instability, leading to safety concerns such as battery ignition and explosion, particularly due to their high heat-releasing ability and poor oxygen atom stability.

Innovation Solution

A method for preparing a Ni-rich ternary cathode material with high stability involves using a Ni—Co—Mn precursor, a metal boride modifier, and a lithium-derived material, with a controlled heating process including low-temperature and high-temperature sintering to achieve diatomic lattice doping and surface coating in a single step, optimizing the heating rate and time to enhance structural and interface stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If Ni content is increased to achieve high specific energy, then battery energy density is improved, but thermal stability deteriorates sharply

Engineering Contradiction:
Improvespecific energyVSAvoidthermal stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A metal boride compound is introduced as an intermediary substance that mediates between the Ni-rich cathode material and the electrolyte. This intermediary layer prevents direct harmful interactions while allowing ionic transport, thus improving thermal stability without sacrificing the high Ni content needed for specific energy

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention creates a composite structure by combining Ni-rich cathode material with metal boride coating. This composite approach allows the system to benefit from both the high capacity of Ni-rich materials and the thermal stability of metal boride compounds, resolving the contradiction between energy density and safety

Inventive Principle:
Principle #40Composite materials

2Reliability

If multi-step synthesis is used to modify structure and interface, then material stability is improved, but preparation process complexity increases

Engineering Contradiction:
Improvestructure stabilityVSAvoidpreparation process complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention merges multiple modification functions (structure reinforcement, interface protection, and surface coating) into a single synthesis step by using metal boride as a multifunctional additive. This eliminates the need for separate doping and coating steps, reducing process complexity while maintaining stability improvements

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The metal boride compound serves multiple functions simultaneously: it acts as a structural stabilizer, interface modifier, and protective coating material. This multi-functionality allows a single additive to achieve what would traditionally require multiple separate modification steps

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The modified Ni-rich ternary cathode material exhibits excellent ambient-temperature and high-temperature electrochemical performance, improved high voltage resistance, and enhanced structural stability, reducing lattice oxygen release and electrolyte corrosion, thereby increasing the material's safety and efficiency.

Implementation Method 1

diatomic lattice doping

Methodology Applied
Scientific EffectLattice doping: Dopants

Implementation Method 2

heating for a sintering

Methodology Applied
Scientific EffectSintering: Sintering

Implementation Method 3

regulating the heating process and sintering time

Methodology Applied
Scientific EffectThermal control: Heating

Data Source

PatentUS12017926B2Ni-rich ternary cathode material, preparation method and application thereof
Publication Date: 2024.06.25 CENT SOUTH UNIV
  • US12017926B2 patent drawing
  • US12017926B2 patent drawing
  • US12017926B2 patent drawing

AI summary

A Ni-rich ternary cathode material, a preparation method and application thereof are disclosed. The method for preparing a Ni-rich ternary cathode material includes: using a Ni—Co—Mn ternary cathode material as a precursor and a metal boride as a modifier, adding a lithium-derived material, heating for a sintering, to prepare the Ni-rich ternary cathode material.