High-Entropy Boride Platinum Alloys for Sulfur-Resistant Catalysis

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Solution Overview

Problem

Platinum group metals are inherently inert and difficult to incorporate into borides due to their noble nature, limiting the formation of stable alloys, and they are susceptible to sulfur poisoning, which deactivates their catalytic activity.

Innovation Solution

The formation of high entropy boride-platinum group metal alloys, incorporating boron and multiple metals like aluminum, niobium, tantalum, and titanium, utilizes high mixing entropy to stabilize platinum in a diboride lattice, overcoming chemical limitations and providing sulfur resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If platinum group metals are incorporated into borides, then catalytic activity is improved, but chemical stability deteriorates due to inherent nobility preventing stable structure formation

Engineering Contradiction:
Improvecatalytic activityVSAvoidstructural stability
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent creates a composite high entropy alloy system combining platinum group metals with multiple refractory metals (Al, Nb, Ta, Ti) and boron. This composite structure allows the platinum group metal to provide catalytic activity while the refractory metal boride matrix provides structural stability, resolving the contradiction between catalytic functionality and structural stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the compositional parameters by incorporating five or more principal elements in nearly equal amounts, creating a high entropy state. This parameter change in composition (from traditional binary/ternary alloys to quinary/quaternary high entropy alloys) enables thermodynamic stabilization of the platinum group metal within the boride lattice, simultaneously achieving catalytic activity and structural stability.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If platinum group metals are used as catalysts, then catalytic activity is improved, but susceptibility to sulfur poisoning increases, deactivating the catalyst

Engineering Contradiction:
Improvecatalytic activityVSAvoidsulfur poisoning
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The refractory metal boride matrix acts as an intermediary between the platinum group metal catalyst and the sulfur-containing environment. The matrix provides a protective interface that reduces direct interaction between sulfur and the platinum group metal, thereby mitigating sulfur poisoning while preserving catalytic activity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The high entropy composite alloy structure creates a synergistic system where the refractory metal boride components provide sulfur resistance while the platinum group metal maintains catalytic activity. The composite nature of the material simultaneously addresses both catalytic performance and resistance to harmful sulfur effects.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The high entropy boride-platinum group metal alloys exhibit high catalytic activity and resistance to sulfur poisoning, maintaining performance in hydrogenation reactions.

Implementation Method 1

incorporating boron and multiple metals like aluminum, niobium, tantalum, and titanium, utilizes high mixing entropy to stabilize platinum in a diboride lattice

Methodology Applied
Scientific EffectMixing entropy:

Implementation Method 2

The high entropy boride-platinum group metal alloys exhibit high catalytic activity and resistance to sulfur poisoning, maintaining performance in hydrogenation reactions

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 3

The high entropy boride-platinum group metal alloys exhibit high catalytic activity and resistance to sulfur poisoning, maintaining performance in hydrogenation reactions

Methodology Applied
Scientific EffectSulfur resistance:

Data Source

PatentUS20250388999A1High entropy boride-platinum group metal alloys and uses thereof
Publication Date: 2025.12.25 RES FOUND FOR SUNY
  • US20250388999A1 patent drawing
  • US20250388999A1 patent drawing
  • US20250388999A1 patent drawing

AI summary

High entropy boride-platinum group metal alloys and uses thereof are described. The high entropy boride-platinum group metal alloys can include boron, a platinum group metal, and additional metals, such as aluminum (Al), niobium (Nb), tantalum (Ta), and/or titanium (Ti). The high entropy boride-platinum group metal alloys have multiple uses and provide high catalytic activity and sulfur resistance.