Machine Tool Boring Bar Circular Arc Tool Changer

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Solution Overview

Problem

Conventional machine tools with tool changers for long tools, such as boring bars, face challenges in miniaturization and complexity due to the need for large width dimensions and intricate operational mechanisms.

Innovation Solution

A machine tool with a tool changer that employs a circular arc movement mechanism and a linear movement mechanism to move tools parallel to the spindle axis, allowing for tool change without increasing the machine's width and simplifying the structure, enabling the tool to be positioned coaxially with the spindle and minimizing interference during the change process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If tools are stored with their axes intersecting the spindle axis, then tool change is enabled, but the machine width increases

Engineering Contradiction:
Improvetool change capabilityVSAvoidmachine width
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent changes the tool storage orientation from intersecting the spindle axis to being parallel to it, effectively utilizing a different spatial dimension. This allows tools to be arranged along the machine depth direction rather than width direction, enabling tool change capability while reducing machine width.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If a sleeve is axially movably arranged in a spindle tube with parallel link mechanism, then tool change is enabled, but the structure becomes complicated

Engineering Contradiction:
Improvetool change capabilityVSAvoidstructure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the complex sleeve mechanism, parallel link mechanism, and multiple cylinder mechanisms from the tool changer design. By using a simpler tool holding part that directly holds tools parallel to the spindle axis and moves them along a circular arc path, the invention achieves tool change capability with significantly reduced structural complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Data Source

PatentUS10189130B2Machine tool
Publication Date: 2019.01.29 DMG MORI CO LTD
  • US10189130B2 patent drawing
  • US10189130B2 patent drawing
  • US10189130B2 patent drawing

AI summary

A tool holding part holds two boring bars in a manner in which axes of the boring bars are parallel to a spindle axis. A tool change mechanism has a circular arc movement mechanism in which the boring bar moves from a tool holding position to a tool change position by at least a circular arc movement on a plane surface including an axis of the spindle in the tool change position and an axis of the boring bar positioned in the tool holding part.