Borohydride-Coated Anode Mixture for Stable Solid-State Battery Resistance

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Solution Overview

Problem

Sulfide solid electrolytes in all solid state batteries are susceptible to reduction, leading to increased resistance and degradation of anode active materials, which affects ionic conductivity and cycling life.

Innovation Solution

An anode mixture comprising a coated anode active material with a borohydride solid electrolyte containing LiBH4 and LiX, where the coating layer covers at least a portion of the anode active material, and is combined with an argyrodite-type sulfide solid electrolyte to suppress resistance increases.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If sulfide solid electrolyte is used to achieve high ionic conductivity, then ionic conductivity is improved, but resistance increases due to reduction and degradation layer formation

Engineering Contradiction:
Improveionic conductivityVSAvoidresistance stability
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

A coating layer containing borohydride solid electrolyte (LiBH4 and LiX where X is Cl, Br, or I) is applied to the anode active material surface. This coating layer acts as an intermediary between the anode active material and the sulfide solid electrolyte, preventing direct harmful interactions while maintaining ionic conductivity. The coating layer suppresses reduction reactions and prevents degradation layer formation, thereby stabilizing resistance over cycling.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Use of energy by moving object

If additional components are added to improve solid electrolyte conductivity, then ionic conductivity is improved, but device complexity increases

Engineering Contradiction:
Improvesolid electrolyte conductivityVSAvoidelectrolyte composition complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The solid electrolyte system uses a composite structure combining sulfide solid electrolyte with a coating layer of borohydride solid electrolyte (LiBH4 and LiX). This composite approach leverages the high ionic conductivity of sulfide electrolytes while using the coating layer to provide chemical stability and prevent degradation. The specific combination of LiBH4 with LiCl, LiBr, or LiI creates a functional composite that addresses both conductivity and stability requirements.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The anode mixture effectively inhibits the formation of deteriorated layers, thereby reducing resistance and improving cyclability and ion conductivity, maintaining battery performance over repeated charge and discharge cycles.

Implementation Method 1

a sulfide solid electrolyte exhibits good ionic conductivity, it is susceptible to reduction, and a degradation layer may be formed on an anode active material in contact with the sulfide solid electrolyte

Methodology Applied
Scientific EffectReduction: Reduction

Implementation Method 2

an all solid state battery using sulfide based solid electrolyte has been actively studied in recent years because of its high-ionic conductivity

Methodology Applied
Scientific EffectIonic conductivity: Conduction (electrical)

Data Source

PatentUS20240421348A1Anode mixture, method for producing anode mixture and all solid state battery
Publication Date: 2024.12.19 TOYOTA JIDOSHA KK
  • US20240421348A1 patent drawing
  • US20240421348A1 patent drawing
  • US20240421348A1 patent drawing

AI summary

A main object of the present disclosure is to provide an anode mixture capable of suppressing an increase in resistance. The present disclosure achieves the object by providing an anode mixture used for an all solid state battery, the anode mixture comprising a coated anode active material and a sulfide solid electrolyte, wherein the coated anode active material comprises an anode active material and a coating layer covering at least a portion of the surface of the anode active material, and the coating layer contains a borohydride solid electrolyte containing LiBH4 and LiX, wherein X is selected from Cl, Br and I.