Boron-Doped Conductive Layer Prevents Polymer Substrate Polarization

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Solution Overview

Problem

Display apparatuses using polymer resin substrates suffer from polarization, leading to afterimages and reduced reliability, especially in flexible and portable applications.

Innovation Solution

A conductive layer is arranged between the polymer resin substrate and a barrier layer, with boron implantation through ion implantation or plasma treatment to prevent polarization and improve reliability, while a barrier layer structure with specific thicknesses is implemented to enhance performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a polymer resin substrate is used in display apparatuses, then flexibility and portability are improved, but polarization occurs leading to afterimages and reduced reliability

Engineering Contradiction:
ImproveflexibilityVSAvoidreliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

A conductive layer is introduced as an intermediary between the polymer resin substrate and the barrier layer. This conductive layer prevents polarization of the polymer resin substrate by providing a charge dissipation path, thereby eliminating afterimages while maintaining the flexibility and portability benefits of the polymer substrate.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The electrical conductivity parameter of the substrate system is changed by introducing the conductive layer with specific conductivity characteristics. This parameter change prevents charge accumulation and polarization in the polymer resin substrate, resolving the afterimage issue while preserving mechanical flexibility.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If a conductive layer with boron implantation is added to prevent polarization, then reliability is improved, but device complexity increases

Engineering Contradiction:
ImprovereliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The conductive layer is merged with the existing barrier layer structure, where the barrier layer serves dual functions as both a protective barrier and a support for the conductive layer. This integration reduces the number of separate components and simplifies the overall device structure while maintaining improved reliability.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The barrier layer is designed to serve multiple functions: providing physical protection, supporting the conductive layer, and facilitating the boron implantation process. This multi-functionality reduces the need for additional separate components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively prevents afterimages and enhances the reliability of display apparatuses by preventing polarization and improving the substrate's conductivity, making them more suitable for flexible and portable applications.

Implementation Method 1

A conductive layer is arranged between the polymer resin substrate and a barrier layer, with boron implantation through ion implantation or plasma treatment to prevent polarization and improve reliability

Methodology Applied
Scientific EffectIon implantation: Ion Implantation

Implementation Method 2

a first barrier layer (103) directly arranged on the conductive layer (104) and implanted with boron, wherein the first barrier layer (103) has a thickness (t1) from a top surface of the conductive layer (104) in a range of 400 nm to 600 nm

Methodology Applied
Scientific EffectPhysical barrier: Physical Containment

Data Source

PatentEP3896749B1Display apparatus and method of manufacturing the same
Publication Date: 2024.04.24 SAMSUNG DISPLAY CO LTD
  • EP3896749B1 patent drawingFigure 1
  • EP3896749B1 patent drawingFigure 2
  • EP3896749B1 patent drawingFigure 3

AI summary

A method of manufacturing a display apparatus includes forming a first substrate on a support substrate; forming a first barrier layer on the first substrate; and forming a conductive layer by implanting n-type impurities or p-type impurities in the first barrier layer and at least a portion of the first substrate. A display apparatus includes a conductive layer arranged on a substrate and a barrier layer arranged on the conductive layer. The conductive layer is doped with n-type impurities when the first barrier layer is doped with n-type impurities, and the conductive layer is doped with p-type impurities when the first barrier layer is doped with p-type impurities.