Boron-Fluorine Modified Graphite for Battery Anodes

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Solution Overview

Problem

Lithium-ion secondary batteries using graphite as a negative-electrode material face challenges in maintaining high discharge capacity density while suppressing side reactions with the electrolytic solution, as graphite tends to cause reductive decomposition and traps lithium ions, reducing reversible discharge capacity.

Innovation Solution

A negative-electrode active material comprising graphite with boron and fluorine, where fluorine is localized on the surface to inhibit lithium ion trapping and increase charge and discharge potentials, thereby suppressing side reactions and maintaining high discharge capacity density, with a specific SBB/SB ratio of 0.5 to 1 determined by X-ray photoelectron spectroscopy.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If graphite is used as negative-electrode material, then high discharge capacity density is achieved, but side reactions with electrolytic solution occur and lithium ion trapping increases

Engineering Contradiction:
Improvedischarge capacity densityVSAvoidside reaction suppression
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by introducing boron and fluorine specifically at the surface region of graphite particles. The boron concentration is controlled to be 0.01-5 mass% with a specific SBB/SB ratio of 0.5-1.0, creating a modified surface layer that differs from the bulk graphite. This localized modification suppresses side reactions at the electrode-electrolyte interface while preserving the high capacity properties of the inner graphite structure.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent creates a composite material system by incorporating boron and fluorine into graphite. The boron-fluorine modified graphite forms a composite structure where boron substitutes carbon atoms in the lattice and fluorine attaches to surface carbon atoms, creating a new material with combined properties: high capacity from graphite and reduced side reactions from boron-fluorine modification.

Inventive Principle:
Principle #40Composite materials

2Reliability

If boron is added to graphite, then side reactions are suppressed, but discharge capacity density decreases

Engineering Contradiction:
Improveside reaction suppressionVSAvoiddischarge capacity density
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The patent applies parameter changes by precisely controlling the boron concentration (0.01-5 mass%) and the SBB/SB ratio (0.5-1.0). By optimizing these parameters, the patent finds the optimal balance where boron provides sufficient side reaction suppression without excessive boron occupying lithium ion sites. The specific SBB/SB ratio range ensures boron is in the appropriate chemical state for effective modification.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The boron and fluorine-containing graphite material enhances the reliability of non-aqueous secondary batteries by maintaining high discharge capacity density and reducing irreversible capacity, improving the overall performance and stability of the battery.

Implementation Method 1

a boron 1s spectrum of the graphite obtained by X-ray photoelectron spectroscopy

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Data Source

PatentUS10559846B2Negative-electrode active material for non-aqueous secondary battery and non-aqueous secondary battery
Publication Date: 2020.02.11 PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO LTD
  • US10559846B2 patent drawing
  • US10559846B2 patent drawing
  • US10559846B2 patent drawing

AI summary

A negative-electrode active material comprises a graphite including at least boron and fluorine. The fluorine is disposed at least on a surface of the graphite. A ratio R satisfies 0.5≤R≤1, where R=SBB/SB, and SB denotes a total peak area of a boron 1s spectrum of the graphite obtained by X-ray photoelectron spectroscopy, and SBB denotes a peak area of all spectra each having a peak in a binding energy range of not less than 184.0 eV and not more than 188.5 eV in the boron 1s spectrum.