Boron Nitride Airgaps for IC Heat Dissipation

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Solution Overview

Problem

Integrated electronic circuits face issues with electro-migration, heat dissipation, and mechanical strength due to existing airgaps and interconnect layers, which affect performance and reliability.

Innovation Solution

A method involving the deposition of a conformal boron nitride layer and a boron nitride nanosheet is used to create airgaps within the circuit, enhancing heat dissipation and mechanical strength while reducing electro-migration, without requiring additional photolithography steps.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If airgaps are formed between gate electrode structures and source/drain contact structures, then capacitive interactions are reduced, but heat dissipation capability deteriorates

Engineering Contradiction:
Improvecapacitive interactionsVSAvoidheat dissipation
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

A boron nitride layer is introduced as an intermediary material within the airgap structure. This layer serves as a thermal conduit to conduct heat away from the gate electrode while maintaining the electrical insulation and low capacitive coupling properties of the airgap. The boron nitride acts as a mediator that allows thermal energy transfer while preserving the electrical isolation benefits.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If airgaps are formed within interconnect layers, then electro-migration is reduced, but mechanical strength deteriorates

Engineering Contradiction:
Improveelectro-migration resistanceVSAvoidmechanical strength
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The airgap structure is designed as a composite system combining air (for electro-migration protection and low capacitance) with a boron nitride layer (for thermal management and structural support). This composite approach allows the structure to simultaneously achieve electro-migration resistance from the airgap while maintaining mechanical strength through the boron nitride reinforcement.

Inventive Principle:
Principle #40Composite materials

3Temperature

If a conformal boron nitride layer and nanosheet are deposited to create airgaps, then heat dissipation is enhanced, but manufacturing complexity increases

Engineering Contradiction:
Improveheat dissipationVSAvoidmanufacturing complexity
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The boron nitride layer is deposited conformally on the gate electrode structure before the airgap formation and subsequent processing steps. This preliminary deposition ensures that the thermal management capability is built into the structure early in the manufacturing process, and the layer serves as a template for subsequent airgap formation, reducing the need for additional complex processing steps.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method effectively reduces capacitive interactions, limits temperature increase, and maintains mechanical integrity, thereby improving the reliability and performance of the circuit without increasing manufacturing time or complexity.

Implementation Method 1

But airgaps prevent heat from flowing efficiently from the substrate, in particular from the transistors, toward the interconnect layers

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

Such airgaps are efficient for reducing capacitive interactions between neighboring gate electrode structures and source or drain contact structures because of their dielectric constant value, known as K-value in the art, equal to unity

Methodology Applied
Scientific EffectCapacitance reduction through airgap: Capacitance

Implementation Method 3

a conformal layer of boron nitride, which covers a bottom and sidewalls of the cavity without filling this cavity up to the level plane

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Data Source

PatentUS11276606B2Integrated electronic circuit with airgaps
Publication Date: 2022.03.15 INTERUNIVERSITAIR MICRO ELECTRONICS CENT (IMEC VZW)
  • US11276606B2 patent drawing

AI summary

A method for forming airgaps within an integrated electronic circuit implements a conformal layer and a nanosheet both of boron nitride. The method has advantages for the circuit due to special properties of boron nitride material. In particular, mechanical strength and heat dissipation are increased whereas electro-migration is limited. The method may be applied to the first interconnect layer of the integrated circuit, for reducing additionally capacitive interactions existing between gate electrode structures and source or drain contact structures.