Nanostructured Boron Phosphide Pyrotechnic Compositions

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Solution Overview

Problem

Current pyrotechnic compositions using amorphous elemental boron and elemental phosphorus face issues such as high cost, reactivity with moisture, poor aging characteristics, and toxicity, making them unsuitable for reliable and safe use in munitions and signaling applications.

Innovation Solution

The development of pyrotechnic compositions utilizing nanostructured crystalline boron phosphide, prepared by a self-propagating high-temperature synthesis reaction, combined with oxidizers like potassium nitrate, which provides a chemically inert and highly reactive fuel for producing green light and smoke, overcoming the limitations of boron and phosphorus-based materials.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If amorphous elemental boron is used as pyrotechnic fuel, then high reaction temperature and combustion rate are achieved, but chemical reactivity with moisture and poor aging characteristics occur

Engineering Contradiction:
Improvecombustion rateVSAvoidaging characteristics
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies composite materials by combining boron with phosphorus to create boron phosphide compounds. This composite approach allows the material to maintain the high combustion rate of boron while the phosphide structure provides chemical inertness and improved aging characteristics, resolving the contradiction between reactivity and stability.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent changes the chemical state of boron from elemental amorphous form to crystalline boron phosphide compound. This parameter change in chemical composition and crystalline structure transforms the material properties, reducing chemical reactivity with moisture while preserving pyrotechnic performance through controlled synthesis methods.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If crystalline elemental boron is used to improve chemical inertness, then aging characteristics improve, but ignition difficulty increases

Engineering Contradiction:
Improvechemical inertnessVSAvoidignition difficulty
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the chemical composition from pure crystalline boron to boron phosphide compounds. This compositional parameter change maintains the chemical inertness and aging characteristics of crystalline structures while the phosphide bonding provides more favorable ignition properties compared to pure crystalline boron.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces phosphorus at specific sites within the boron structure to create boron phosphide compounds. This local quality change at the molecular level provides both chemical inertness from the crystalline structure and improved ignition characteristics from the phosphide bonds, without requiring complete structural transformation.

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If white phosphorus is used for smoke production, then obscuration performance is maximized, but toxicity and safety hazards increase

Engineering Contradiction:
Improveobscuration performanceVSAvoidtoxicity
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent converts the harmful reactive nature of white phosphorus into a beneficial property by forming stable boron phosphide compounds. The phosphorus that would normally be toxic and reactive is now bound in a stable crystal structure, eliminating toxicity while maintaining smoke production capability through controlled combustion reactions.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The patent creates composite boron phosphide materials that combine the smoke-producing capability of phosphorus with the stability of boron compounds. This composite structure allows safe handling and storage while maintaining effective smoke generation when ignited, resolving the contradiction between performance and safety.

Inventive Principle:
Principle #40Composite materials

4Illumination intensity

If amorphous boron is used for green light signaling, then light intensity is achieved, but cost and chemical reactivity increase

Engineering Contradiction:
Improvegreen light intensityVSAvoidcost
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent uses composite boron phosphide materials to produce green light signaling effects. This composite approach maintains the intense green light emission characteristic of boron-based pyrotechnics while reducing material cost through more efficient combustion and eliminating the need for expensive amorphous boron production processes.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The nanostructured crystalline boron phosphide compositions exhibit desirable pyrotechnic properties, including vivid green flames and thick white smoke, with improved stability and safety, offering a cost-effective alternative to traditional boron and phosphorus-based fuels, while minimizing environmental hazards.

Implementation Method 1

Pyrotechnic compositions comprising nanostructured crystalline boron phosphide prepared by a self-propagating high-temperature synthesis reaction and an oxidizer such as potassium nitrate... exhibit desirable pyrotechnic properties, including vivid green flames and thick white smoke

Methodology Applied
Scientific EffectCombustion: Combustion

Implementation Method 2

nanostructured crystalline boron phosphide prepared by a self-propagating high-temperature synthesis reaction... combining boron phosphate and magnesium metal into a homogenous mixture... igniting the mixture using minimum energy input to produce crystalline boron phosphide

Methodology Applied
Scientific EffectSelf-propagating high-temperature synthesis: Exothermic Reaction

Data Source

PatentUS9938203B2Pyrotechnic compositions comprising nanostructured crystalline boron phosphide and oxidizer
Publication Date: 2018.04.10 THE COMMONWEALTH OF AUSTRALIA AS REPRESENTED BY THE SCI & TECH GRP OF THE DEPT OF DEFENCE
  • US9938203B2 patent drawing
  • US9938203B2 patent drawing
  • US9938203B2 patent drawing

AI summary

A novel pyrotechnic composition comprising nanostructured crystalline boron phosphide and oxidizer such as potassium nitrate wherein the crystalline boron phosphide is synthesized by a self-propagating high-temperature reaction. The nanostructured crystalline boron phosphide and oxidizer pyrotechnic composition unexpectedly emits smoke and green flame upon ignition.