Borophene Electrode Structure for Fast-Charging Energy Storage

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Solution Overview

Problem

The existing lithium ion batteries face challenges in achieving high performance in terms of capacity, fast charging, and durability, necessitating the development of new electrode materials with improved electrical properties.

Innovation Solution

The use of borophene-based electrodes, combined with a substrate and ionic liquid, and a simplified manufacturing process involving borophene particles and protective layers, results in a high-performance energy storage device.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If lithium ion batteries are used as conventional energy storage devices, then market leadership and existing technology are maintained, but capacity, charging speed, and durability performance are limited

Engineering Contradiction:
Improveenergy storage performanceVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The patent changes the material parameter from conventional lithium ion battery electrodes to borophene-based electrodes, which fundamentally alters the electrical and capacity properties of the energy storage device, enabling 60% higher capacity and faster charging speeds

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses composite materials by combining borophene particles with conductive additives and binder materials to create a novel electrode structure that leverages the high conductivity of borophene while maintaining mechanical integrity and manufacturability

Inventive Principle:
Principle #40Composite materials

2Productivity

If new electrode materials like borophene are developed to improve capacity and charging speed, then energy storage performance is enhanced, but manufacturing process complexity increases

Engineering Contradiction:
Improvecharging speedVSAvoidmanufacturing process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-mixing borophene particles with conductive additives and binder materials before electrode fabrication, which simplifies the manufacturing process by preparing the active material in advance and enabling direct application to current collectors without complex in-situ synthesis steps

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses binder materials as intermediaries to connect borophene particles to the current collector and to each other, facilitating electron transport and mechanical adhesion while simplifying the overall electrode structure and manufacturing process

Inventive Principle:
Principle #24Intermediary (Mediator)

3Quantity of substance

If borophene particles are used as electrode material, then capacity and conductivity are improved, but particle size control and uniformity become challenging

Engineering Contradiction:
Improveenergy capacityVSAvoidparticle size uniformity
Core Design Contradiction:
Quantity of substanceVSManufacturing precision

Solution Approach 1:

The patent applies local quality by optimizing the particle size distribution of borophene particles at different locations within the electrode, ensuring that smaller particles are distributed in regions requiring higher surface area for capacity while larger particles provide structural stability, thereby achieving uniform performance across the entire electrode

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the particle size parameter of borophene to an optimized range that balances capacity (which increases with smaller particles) and manufacturing precision (which improves with larger particles), achieving both high energy density and uniform electrode structure

Inventive Principle:
Principle #35Parameter changes

4Duration of action of stationary object

If protective layers are added to the electrode assembly, then durability and lifespan are extended, but device weight and complexity increase

Engineering Contradiction:
Improvebattery lifespanVSAvoiddevice weight
Core Design Contradiction:
Duration of action of stationary objectVSWeight of moving object

Solution Approach 1:

The patent uses thin film protective layers that provide necessary protection for durability and lifespan extension while minimizing weight addition, achieving 70-80 year lifespan with 45,000-50,000 rechargeable cycles while maintaining 60% weight reduction compared to conventional batteries

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The protective layers serve multiple functions simultaneously: protecting the borophene particles from degradation, providing mechanical support, preventing short circuits, and maintaining structural integrity during cycling, thereby extending lifespan without proportionally increasing weight or complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The borophene-based energy storage device achieves 60% higher capacity, 60% faster charging, and a 70-80 year lifespan with 45,000-50,000 rechargeable cycles, while being 60% lighter than conventional batteries.

Implementation Method 1

spraying an ionic liquid on the borophene particles on the substrate to form a pre-coat layer

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentEP4460853B1Energy storage device and method of manufacturing thereof
Publication Date: 2025.10.08 POW STOR INC
  • EP4460853B1 patent drawingFigure 1
  • EP4460853B1 patent drawingFigure 2A
  • EP4460853B1 patent drawingFigure 2B

AI summary

An energy storage device comprising an electrode having a borophene layer, which includes borophene particles and an ionic liquid, the energy storage device providing high capacity, fast charging, light weight, and long shelf life, and a method of manufacturing the energy storage device.