Borophene Electrode Lamination for Fast-Charging Energy Storage

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Solution Overview

Problem

Current energy storage devices, particularly lithium ion batteries, face limitations in performance, durability, and charging speed, necessitating the development of advanced electrode materials for improved energy storage capabilities.

Innovation Solution

An energy storage device utilizing a borophene-based electrode with a substrate and ionic liquid, housed in a protective layer and aluminum casing, with a simplified manufacturing process involving application and lamination of borophene particles and ionic liquid on a microporous substrate, followed by encapsulation and connector attachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If lithium ion batteries are used as current energy storage devices, then market leadership and existing performance are maintained, but charging speed, capacity, and durability are limited

Engineering Contradiction:
Improvecharging speedVSAvoiddurability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent changes the material parameters of the electrode from conventional lithium ion battery materials to borophene-based materials. This parameter change enables significantly faster charging speeds while improving durability, as borophene's unique two-dimensional structure and high conductivity allow for rapid ion transport and enhanced structural stability during charge-discharge cycles.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs composite materials by combining borophene particles with conductive additives and binders to create a borophene-based electrode. This composite approach maintains the superior properties of borophene while ensuring mechanical integrity and electrical conductivity, thereby achieving both fast charging and improved durability simultaneously.

Inventive Principle:
Principle #40Composite materials

2Quantity of substance

If advanced electrode materials are developed to improve energy storage performance, then capacity and charging speed increase, but manufacturing complexity increases

Engineering Contradiction:
Improveenergy capacityVSAvoidmanufacturing complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by pre-synthesizing borophene particles before electrode fabrication. This allows the complex two-dimensional borophene material to be prepared in advance with controlled morphology and size, simplifying the subsequent electrode manufacturing process. The pre-prepared particles can be directly mixed with other components and coated onto current collectors without requiring complex in-situ synthesis equipment.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses conventional battery components such as conductive carbon black, polyvinylidene fluoride binder, and N-methyl-2-pyrrolidone solvent as intermediaries to facilitate the integration of borophene particles into functional electrodes. These intermediary materials bridge the gap between the novel borophene material and conventional battery manufacturing processes, enabling scalable production.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If borophene-based electrodes are implemented, then charging speed and capacity improve significantly, but manufacturing process simplification is needed

Engineering Contradiction:
Improvecharging speedVSAvoidmanufacturing simplicity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The patent segments the electrode manufacturing process into discrete steps: borophene particle preparation, mixing with conductive additives and binders, slurry formation, and electrode coating. This segmentation allows each step to be optimized independently and enables the use of conventional coating equipment, thereby simplifying manufacturing while achieving fast charging performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent follows the conventional electrode manufacturing paradigm by creating a slurry mixture and coating it onto current collectors, copying the established process flow from traditional lithium ion battery production. This approach allows borophene-based electrodes to be manufactured using existing industry infrastructure without requiring entirely new manufacturing methodologies.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The borophene-based energy storage device achieves high performance with 60% faster charging, 60% higher capacity, and a longer expected lifetime compared to lithium ion batteries, along with reduced weight and extended shelf life.

Implementation Method 1

the borophene layer comprising borophene particles and an ionic liquid

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

spraying an ionic liquid on the borophene particles on the substrate to form a pre-coat layer

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS20240421297A1Energy storage device and method of manufacturing thereof
Publication Date: 2024.12.19 POW STOR INC
  • US20240421297A1 patent drawing
  • US20240421297A1 patent drawing
  • US20240421297A1 patent drawing

AI summary

An energy storage device comprising an electrode having a borophene layer, which includes borophene particles and an ionic liquid, the energy storage device providing high capacity, fast charging, light weight, and long shelf life, and a method of manufacturing the energy storage device.