Pressure Vessel Boss with Circumferential Ridges

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Solution Overview

Problem

Pressure vessels face challenges in maintaining a secure and durable connection between the boss and liner under extreme pressure conditions, leading to potential separation and leakage.

Innovation Solution

The design incorporates a boss with a neck and radially extending flange featuring circumferential ridges, which mates with the liner's perimeter surface, providing a secure mechanical interlock and enhanced sealing through an interference fit or snap-lock configuration, reducing stress concentrations and ensuring a robust connection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a simple boss design is used, then manufacturing is easier, but the connection between boss and liner becomes insecure under extreme pressure

Engineering Contradiction:
Improveease of manufactureVSAvoidconnection reliability
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The boss incorporates a curved or inclined peripheral surface with circumferential ridges instead of a flat surface, creating a threaded or screw-thread-like engagement structure that mates with the liner perimeter. This curved geometry provides mechanical interlocking that prevents separation under pressure while maintaining manufacturability through standard molding or machining processes.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The boss is formed as a composite structure integrating the neck, flange, and peripheral surface with circumferential ridges into a single unit that combines structural support with sealing functionality. This integrated composite design eliminates the need for separate sealing elements while ensuring reliable connection under extreme pressure conditions.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a secure mechanical interlock is implemented, then connection reliability improves, but device complexity increases

Engineering Contradiction:
Improveconnection reliabilityVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The invention merges the sealing function and mechanical interlocking function into a single integrated peripheral surface structure on the boss. The circumferential ridges on the boss's peripheral surface directly engage with the liner perimeter to provide both sealing and mechanical attachment, eliminating the need for separate sealing elements or complex multi-component assembly structures.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The peripheral surface with circumferential ridges serves multiple functions simultaneously: it provides mechanical interlocking to prevent separation, creates sealing contact with the liner perimeter, and distributes stress concentrations. This multi-functional design achieves reliable connection without increasing overall device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Strength

If stress concentrations are reduced, then structural integrity improves, but manufacturing precision requirements increase

Engineering Contradiction:
Improvestructural integrityVSAvoidmanufacturing precision
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The curved or inclined peripheral surface with circumferential ridges distributes contact stress along a curved path rather than concentrating it at sharp corners or flat interfaces. This curved geometry naturally reduces stress concentrations and prevents material failure while accommodating normal manufacturing tolerances through its distributed contact mechanism.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The design changes the geometric parameters of the boss-perimeter interface by introducing circumferential ridges and curved surfaces, which modify the stress distribution pattern. This parameter change transforms concentrated stress points into distributed stress zones, improving structural integrity without requiring ultra-precise manufacturing.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP3596382B1Threaded boss for pressure vessel
Publication Date: 2022.10.19 HEXAGON TECHNOLOGY AS
  • EP3596382B1 patent drawingFigure 1~2
  • EP3596382B1 patent drawingFigure 3~4
  • EP3596382B1 patent drawingFigure 5~7

AI summary

A boss (116) includes a neck (122) and a flange (124) that extends radially outward from the neck (122). The neck (122) includes a bore (126) therethrough with a longitudinal axis (152). The flange (124) includes an exterior surface (138), an interior surface (137), and a peripheral surface (128) at a farthest extent from the longitudinal axis (152). The peripheral surface (128) connects the interior surface (137) and the exterior surface (138) and includes, along any radius of the boss (116), a first circumferential ridge (158') and a second circumferential ridge (158"), wherein the first circumferential ridge (158') is located closer to the exterior surface (138) than the second circumferential ridge (158"). In another aspect, a pressure vessel (10) includes a boss (116) and a liner (120). In yet another aspect, a method of assembling a pressure vessel (10) is described, which includes inserting the boss (116) through the aperture (144) of the liner (120) and connecting the boss (116) and liner (120) so that the peripheral surface (128) of the boss (116) mates with the perimeter surface (144) of the liner (120).