Pressure Vessel Boss with Circumferential Ridges
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Solution Overview
Problem
Pressure vessels face challenges in maintaining a secure and durable connection between the boss and liner under extreme pressure conditions, leading to potential separation and leakage.
Innovation Solution
The design incorporates a boss with a neck and radially extending flange featuring circumferential ridges, which mates with the liner's perimeter surface, providing a secure mechanical interlock and enhanced sealing through an interference fit or snap-lock configuration, reducing stress concentrations and ensuring a robust connection.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of manufacture
If a simple boss design is used, then manufacturing is easier, but the connection between boss and liner becomes insecure under extreme pressure
Solution Approach 1:
The boss incorporates a curved or inclined peripheral surface with circumferential ridges instead of a flat surface, creating a threaded or screw-thread-like engagement structure that mates with the liner perimeter. This curved geometry provides mechanical interlocking that prevents separation under pressure while maintaining manufacturability through standard molding or machining processes.
Solution Approach 2:
The boss is formed as a composite structure integrating the neck, flange, and peripheral surface with circumferential ridges into a single unit that combines structural support with sealing functionality. This integrated composite design eliminates the need for separate sealing elements while ensuring reliable connection under extreme pressure conditions.
2Reliability
If a secure mechanical interlock is implemented, then connection reliability improves, but device complexity increases
Solution Approach 1:
The invention merges the sealing function and mechanical interlocking function into a single integrated peripheral surface structure on the boss. The circumferential ridges on the boss's peripheral surface directly engage with the liner perimeter to provide both sealing and mechanical attachment, eliminating the need for separate sealing elements or complex multi-component assembly structures.
Solution Approach 2:
The peripheral surface with circumferential ridges serves multiple functions simultaneously: it provides mechanical interlocking to prevent separation, creates sealing contact with the liner perimeter, and distributes stress concentrations. This multi-functional design achieves reliable connection without increasing overall device complexity.
3Strength
If stress concentrations are reduced, then structural integrity improves, but manufacturing precision requirements increase
Solution Approach 1:
The curved or inclined peripheral surface with circumferential ridges distributes contact stress along a curved path rather than concentrating it at sharp corners or flat interfaces. This curved geometry naturally reduces stress concentrations and prevents material failure while accommodating normal manufacturing tolerances through its distributed contact mechanism.
Solution Approach 2:
The design changes the geometric parameters of the boss-perimeter interface by introducing circumferential ridges and curved surfaces, which modify the stress distribution pattern. This parameter change transforms concentrated stress points into distributed stress zones, improving structural integrity without requiring ultra-precise manufacturing.
Data Source
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AI summary
A boss (116) includes a neck (122) and a flange (124) that extends radially outward from the neck (122). The neck (122) includes a bore (126) therethrough with a longitudinal axis (152). The flange (124) includes an exterior surface (138), an interior surface (137), and a peripheral surface (128) at a farthest extent from the longitudinal axis (152). The peripheral surface (128) connects the interior surface (137) and the exterior surface (138) and includes, along any radius of the boss (116), a first circumferential ridge (158') and a second circumferential ridge (158"), wherein the first circumferential ridge (158') is located closer to the exterior surface (138) than the second circumferential ridge (158"). In another aspect, a pressure vessel (10) includes a boss (116) and a liner (120). In yet another aspect, a method of assembling a pressure vessel (10) is described, which includes inserting the boss (116) through the aperture (144) of the liner (120) and connecting the boss (116) and liner (120) so that the peripheral surface (128) of the boss (116) mates with the perimeter surface (144) of the liner (120).