Bossed Membrane Load Distribution for Landfill Drainage

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Solution Overview

Problem

Conventional bossed membranes for drainage and waterproofing in landfills and tunnels face issues with rigid protrusions causing mechanical stress, localized tears, and high costs, while also being difficult to lay and expensive, especially under heavy loads and on steep slopes.

Innovation Solution

A safety bossed membrane with small-sized, deformable hollow protrusions shaped as truncated pyramids and spherical caps, arranged in a high-density pattern to distribute loads uniformly and prevent cracks, featuring a stiffened base and progressive yielding to reduce mechanical stress on interface layers, and optionally with non-slip projections for steep slopes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional rigid protrusions are used in bossed membranes, then drainage and waterproofing functions are provided, but mechanical stress on interface layers increases causing localized tears

Engineering Contradiction:
Improvedrainage and waterproofing functionVSAvoidmechanical stress causing localized tears
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The invention changes the geometric parameters of the protrusions by introducing a rounded head with a radius of curvature, transforming the sharp-edged conventional shape into a stress-distributing rounded form. This parameter modification reduces stress concentration while maintaining the drainage and waterproofing functions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The rounded head of the protrusions acts as a pre-designed cushioning element that distributes mechanical loads before they can concentrate into localized tears. This beforehand cushioning prevents damage to the waterproofing membrane by softening the stress distribution across the interface layers.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Strength

If high-density boss patterns are used to increase compressive strength, then resistance to heavy loads improves, but manufacturing complexity and cost increase

Engineering Contradiction:
Improvecompressive strength under heavy loadsVSAvoidmanufacturing complexity and cost
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The invention applies spheroidality by rounding the head of each boss, which naturally distributes stresses more evenly across the structure. This curved geometry provides structural efficiency that enhances compressive strength while being amenable to standard manufacturing processes, avoiding excessive complexity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Solution Approach 2:

The invention applies local quality by providing different geometric characteristics at different locations of the protrusion - a rounded head for stress distribution and a frustoconical body for structural support. This localized differentiation optimizes performance while maintaining manufacturing efficiency.

Inventive Principle:
Principle #3Local quality

3Reliability

If conventional bossed membranes are used for steep slopes, then drainage function is provided, but installation difficulty increases due to slipping

Engineering Contradiction:
Improvedrainage functionVSAvoidinstallation ease on steep slopes
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The rounded head of the bosses provides a curved surface that better conforms to sloped terrain, improving contact and adhesion. This spheroidal geometry facilitates installation on steep slopes by reducing slipping while maintaining the drainage function through the hollow cavity structure.

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The membrane achieves high compressive strength, reduces weight and cost, prevents localized tears, and facilitates easy installation on steep slopes, ensuring effective drainage and waterproofing while minimizing damage to interface layers.

Implementation Method 1

deformable hollow protrusions shaped as truncated pyramids and spherical caps... progressive yielding to reduce mechanical stress on interface layers

Methodology Applied
Scientific EffectElastic deformation: Elasticity

Implementation Method 2

enables drainage and waterproofing under heavy loads... ensuring high resistance to compression

Methodology Applied
Scientific EffectCompression resistance: Compression

Data Source

PatentEP3467208B1Safety bossed membrane for landfills
Publication Date: 2020.08.19 TEMA TECH & MATERIALS
  • EP3467208B1 patent drawingFigure 1a~1d
  • EP3467208B1 patent drawingFigure 2a~2b
  • EP3467208B1 patent drawingFigure 3a~3c

AI summary

Safety bossed membrane (10a, 10b) for landfills, mines or tunnels, which enables drainage and waterproofing under heavy loads, consisting of a plastic sheet with small-sized hollow bosses (100), arranged in a regular pattern with a density higher than 25000 bosses/m2; they have a combined shape, with a body (101) shaped as a truncated pyramid and a head (102) in the form of a deformable spherical cap, which are interlocked and connected to each other in such a way as to be progressively yielding, to uniformly redistribute the loads, to facilitate drainage and to prevent cracks on the interface layers. The head (102) has on the inside a progressive reduction in the thickness of the material, like a neck (111), that makes it yielding in a uniform and progressive way, while the base (103) is stiffened. In a variant of the invention (10b), for steep slopes, the lower surface is provided with aligned non-slip projections (116) between the openings (108).