Bottle Cap With Breakable Pins For First Use Identification
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Solution Overview
Problem
Liquid dispensing bottles, particularly those for ophthalmic use, often lack clear identification of first use, leading to simultaneous opening and improper storage, which can compromise the sterility and efficacy of the contents.
Innovation Solution
A cap with a removable part that serves as a first-use indicator, featuring snap-fastening means and breakable pins, allowing visual identification of the bottle's status and ensuring the cap remains attached until intentional removal, facilitating ergonomic actuation and handling while maintaining sterility during manufacturing.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If a cap is added to facilitate pump actuation, then ease of operation is improved, but device complexity increases
Solution Approach 1:
The cap merges multiple functions into a single component: it provides pump actuation leverage through its cylindrical body covering the reservoir, serves as a first-use indicator through the removable disc with breakable retaining pins, and maintains sterility by covering the dispensing tip. This integration resolves the contradiction by combining what would otherwise be separate components into one unified cap structure.
Solution Approach 2:
The cap is designed as a multi-functional element that simultaneously: (1) facilitates pump actuation by providing a large bearing surface and leverage, (2) indicates first use through the removable disc mechanism, and (3) protects the sterile dispensing tip. This multi-functionality addresses the contradiction by making the cap a universal component that performs multiple roles without requiring additional separate parts.
2Reliability
If a removable part with breakable pins is added to indicate first use, then reliability of usage tracking is improved, but device complexity increases
Solution Approach 1:
The cap is segmented into distinct functional parts: the main cylindrical cap body and a removable disc that can be separated by breaking retaining pins. This segmentation allows the first-use indication function to be implemented as a separate, simple mechanism rather than integrating complexity throughout the entire cap structure. The removable disc with breakable pins provides reliable first-use tracking while maintaining overall device simplicity.
Solution Approach 2:
The retaining pins are pre-positioned in a broken state ready for activation. During initial cap installation, the pins remain intact holding the removable disc in place. Upon first use, the user simply needs to apply force to break the pins, which then permanently indicate that the bottle has been opened. This preliminary arrangement ensures reliable first-use identification without requiring complex mechanisms or additional steps.
3Ease of manufacture
If the cap structure is simplified for easy manufacture, then ease of manufacture is improved, but reliability of first-use indication may worsen
Solution Approach 1:
The cap is manufactured as separate components (cylindrical body and removable disc) that are assembled together, allowing each part to be produced using simple, standard manufacturing processes. The retaining pins are also separate components that are easily inserted to connect the disc to the cap body. This segmented approach maintains manufacturing simplicity while ensuring reliable first-use indication through the breakable pin mechanism.
Solution Approach 2:
The retaining pins are designed as simple, inexpensive, disposable elements that are easily broken to indicate first use. Their simplicity makes them cheap to manufacture and replace if needed, while their breakable nature provides reliable first-use indication. This approach resolves the contradiction by using simple, low-cost components that effectively perform the reliability function.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables users to easily identify if a bottle has been opened, preventing simultaneous use and ensuring proper storage and handling, thereby maintaining the sterility and usability of ophthalmic liquids.
Implementation Method 1
a retainer (24) adapted to be fractured to release the removable part (22) and move it away from the cover sleeve (20)
Implementation Method 2
snap-fastening means are arranged on the inner face of the side wall to effect the confinement of the collar between these snap-fastening means and the transverse wall
Implementation Method 3
a pump device and a dispensing nozzle (12) disposed at the outlet of the pump device, so that the liquid taken from the reservoir by means of the pump device passes through the nozzle
Data Source
Figure 1~3
Figure 4~7
AI summary
The invention relates to a bottle for packaging liquid comprising a reservoir (2) on which is mounted a dispensing head (4) which comprises an axially movable portion (16) of a liquid‑withdrawing pump system and a dispensing tip (12) that moves as one with the mobile portion and via which the liquid is delivered. According to the invention, the bottle has a cap (6) formed from a sleeve (20) that covers said mobile portion for activating the pump and a removable part (22) for covering the bottle, said removable part being held on said sleeve by a retaining device (24) that can be severed when the bottle is used for the first time.