Bottle-Cap Solar Lantern With LED Insert for Safe Off-Grid Lighting

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Solution Overview

Problem

Over 1.5 billion people in developing regions lack reliable access to light after sunset, relying on hazardous and costly kerosene lamps, necessitating a sustainable and affordable lighting solution.

Innovation Solution

A solar-powered lantern integrated with a rechargeable battery and photovoltaic panel within a recycled plastic bottle closure, featuring an array of LEDs that can be charged during sunlight hours, providing adjustable light levels and extended battery life through a power management circuit and light sensor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If kerosene lamps are used as primary lighting source, then light availability is provided, but safety hazards and health problems occur

Engineering Contradiction:
Improvelight availabilityVSAvoidfire hazards and health problems
Core Design Contradiction:
Illumination intensityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the combustion-based mechanical system (kerosene lamp) with an electrical system powered by photovoltaic cells and rechargeable batteries. This substitution eliminates open flames and combustion processes, thereby removing fire hazards and health problems associated with kerosene while maintaining light availability through LED illumination.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent utilizes inexpensive, readily available plastic bottles as the housing structure for the lantern. This approach makes the lighting solution affordable and accessible to low-income populations, replacing the need for expensive traditional lighting infrastructure while maintaining functional effectiveness.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If solar powered lantern is used, then safety and renewability are improved, but device complexity increases

Engineering Contradiction:
ImprovesafetyVSAvoiddevice complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent integrates multiple functions into a single device: the plastic bottle serves as both the housing and weight base, the photovoltaic panel provides both charging and power management, and the LED array offers both illumination and status indication. This multi-functionality reduces the need for separate components, thereby managing device complexity while maintaining safety and reliability.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent nests the battery and electronic components within the closure cap of the plastic bottle, and extends the LED array into the bottle body. This nested arrangement maximizes space utilization, keeps the device compact, and simplifies the overall structure by integrating multiple functional elements within the existing bottle geometry.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Illumination intensity

If LED array extends into bottle, then illumination effectiveness is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveillumination effectivenessVSAvoidmanufacturing complexity
Core Design Contradiction:
Illumination intensityVSEase of manufacture

Solution Approach 1:

The patent divides the lighting system into modular segments: the LED array is separated into individual LEDs mounted on a circuit board, the power management is divided between the photovoltaic panel and battery, and the housing is segmented into the bottle body and closure cap. This segmentation allows for simplified manufacturing of individual components and easier assembly, reducing overall manufacturing complexity while maintaining illumination effectiveness.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solar-powered lantern offers a safe, renewable, and affordable lighting solution, providing over 4 hours of full-intensity light and up to 9 hours of task lighting, reducing reliance on hazardous fuels and addressing 'light poverty' effectively.

Implementation Method 1

A photovoltaic panel on the closure recharges the battery during sunlight hours

Methodology Applied
Scientific EffectPhotovoltaic effect: Photovoltaic Effect

Implementation Method 2

the light emitting diodes (LEDs) of the lighting element extend into the bottle

Methodology Applied
Scientific EffectLight emitting diode effect: Light Emitting Diode

Data Source

PatentUS9182090B2Solar powered lamp
Publication Date: 2015.11.10 MPOWERD INC
  • US9182090B2 patent drawing
  • US9182090B2 patent drawing
  • US9182090B2 patent drawing

AI summary

A lighting element for a solar powered lantern is formed integrally with a bottle closure which can be threaded onto a discarded plastic bottle, such that the light emitting diodes (LEDs) of the lighting element extend into the bottle. The lighting element is powered by a rechargeable battery which is recharged by a photovoltaic panel positioned on the top surface of the bottle closure.