Bottle Chute Detection Using Three-Sensor Sequence

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing bottle collection and recycling systems are prone to tampering and false sensor detections due to the placement of sensors near the outlet of the chute, which can be triggered by external factors like lightning, birds, or wind, leading to unauthorized receipt issuance and inefficiencies.

Innovation Solution

The system employs a three-sensor configuration within the chute, with sensors positioned at different longitudinal points to detect the bottle's movement in a predetermined sequence, ensuring accurate detection and preventing false signals, combined with bottle stops to secure the bottle's movement and prevent tampering.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a single optical sensor is placed near the outlet of the chute to detect bottles, then the device can detect bottle returns and dispense receipts, but the system becomes vulnerable to tampering and false sensor detections from external factors

Engineering Contradiction:
Improvebottle return processVSAvoidsensor detection accuracy
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The single sensor detection point is segmented into multiple sensor positions along the chute. The patent employs first, second, and third sensors positioned at different locations to detect bottle presence at sequential points, dividing the detection function into multiple reliable measurement points that collectively verify bottle return while preventing tampering.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary detection actions at multiple points before final receipt dispensing. The first sensor detects bottle entry, the second sensor verifies bottle passage, and the third sensor confirms bottle exit, creating a preliminary verification sequence that prevents false detections from triggering receipt issuance.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If the sensor is positioned near the outlet to detect bottles exiting the chute, then bottle detection is simplified, but unauthorized receipt issuance can occur through tampering with the device

Engineering Contradiction:
Improvesensor configurationVSAvoidsecurity against tampering
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The detection function is segmented across three positions along the chute rather than relying on a single outlet sensor. This segmentation creates multiple security checkpoints that must all be satisfied for receipt dispensing, making tampering difficult since an unauthorized user cannot simultaneously manipulate all three sensor positions.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses feedback from multiple sensors to verify legitimate bottle return before dispensing receipts. The controller receives feedback signals from the first, second, and third sensors in sequence, and only dispenses receipts when all sensors confirm proper bottle passage, creating a feedback loop that prevents unauthorized receipt issuance.

Inventive Principle:
Principle #23Feedback

3Reliability

If multiple sensors are positioned at different locations within the chute, then false sensor detections from external factors are reduced, but the device complexity increases

Engineering Contradiction:
Improvesensor detection accuracyVSAvoidsensor configuration
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The detection system is segmented into three distinct sensor positions along the chute, each performing a specific detection function. This segmentation distributes the detection load across multiple simple sensor units rather than requiring one complex high-sensitivity sensor, achieving reliability through distributed simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system performs preliminary detection actions at multiple sequential points before final receipt dispensing. The first sensor detects bottle entry, the second sensor verifies bottle passage, and the third sensor confirms bottle exit, creating a preliminary verification sequence that prevents false detections from triggering receipt issuance.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances security and accuracy by requiring a specific sequence of sensor activations to dispense a receipt, reducing false positives and unauthorized access, thereby ensuring that only valid bottle returns are rewarded with a ticket.

Implementation Method 1

the means for sensing the return of the bottle is provided by an optical sensor placed near an outlet of the bottle receiving chute

Methodology Applied
Scientific EffectOptical sensor detection: Photoelectric Effect

Data Source

PatentUS10189652B2Bottle receiving apparatus and method therefore
Publication Date: 2019.01.29 DELTRONIC LABS
  • US10189652B2 patent drawing
  • US10189652B2 patent drawing
  • US10189652B2 patent drawing

AI summary

An apparatus for receiving and detecting a bottle having a chute configured for receiving the bottle therein, a first sensor disposed to detect the bottle at a first position within the chute, a second sensor disposed to detect the bottle at a second position within the chute, and a third sensor disposed to detect the bottle at a third position within the chute, and an indicator in communication with the sensors to provide indication that a bottle was received. A method carried out by the apparatus is also provided.