Guiding Device for Bottle Transport Positioning Plate
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Solution Overview
Problem
Existing gripping and transport devices for containers require extensive machine retrofitting and are time-consuming and costly to adjust for different container types, especially in production lines handling varying container heights, widths, and diameters, which affects safe handling and leads to waste and hygienic issues.
Innovation Solution
A guiding device with an elongated hollow body and guide recesses for smooth height adjustment of positioning plates, featuring latching projections for non-rotational stability and a height adjustment axle for precise lifting, along with window-like cavities for easier cleaning and material efficiency.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If extensive machine retrofitting is performed to adjust height for different container types, then adaptability to different container types is improved, but loss of time and productivity deteriorate due to complete machine standstill during retrofitting
Solution Approach 1:
The positioning plate is made height-adjustable through a dynamic mechanism comprising a guiding device with guide recesses and a height adjustment axle. This allows the gripping and transport device to adapt to different container heights without complete disassembly or machine standstill, enabling quick adjustment during operation rather than requiring productive downtime for retrofitting.
2Adaptability or versatility
If height adjustment mechanisms are added to positioning plates, then adaptability to different container types is improved, but device complexity increases due to additional components needed for non-rotational guiding and stabilizing
Solution Approach 1:
The guiding function and height adjustment function are merged into a single integrated guiding device. The guide recesses in the hollow body simultaneously provide non-rotational guidance and accommodate the height adjustment axle, eliminating the need for separate guiding components and reducing overall device complexity despite adding height adjustability.
Solution Approach 2:
The guiding device serves multiple functions: it provides non-rotational guidance for the positioning plate, accommodates the height adjustment axle, and stabilizes the positioning plate during height adjustment. This multi-functional design reduces the need for additional specialized components, keeping the system relatively simple while achieving height adjustability.
3Adaptability or versatility
If conventional height adjustment systems are used, then adaptability is improved, but ease of manufacture deteriorates due to difficult production of complex guiding structures
Solution Approach 1:
The guiding device is segmented into distinct functional elements: the hollow body with guide recesses and the height adjustment axle. This segmentation allows each component to be manufactured separately using standard machining processes, simplifying production compared to monolithic complex guiding structures. The guide recesses can be machined as simple features in the hollow body rather than requiring complex integrated guiding mechanisms.
Data Source
AI summary
A guiding device for a positioning plate of a transport device for gripping, holding, guiding and transporting bottle-like containers. In order to provide non-rotational guiding and stabilizing of the positioning plate and/or gripper devices, the guiding device includes an elongated hollow body having a plurality of guide recesses that are formed along the hollow body. A transport device having such a guiding device is also provided.