Bottle Plate Support Tables with Replaceable Top Plates
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Solution Overview
Problem
Beverage bottling plants face inefficiencies in replacing worn friction linings and centering surfaces on bottle plates, requiring time and resources, especially when switching between different bottle types or sizes.
Innovation Solution
A two-part bottle plate design with a detachable top part that includes a friction lining and centering surface, secured by permanent magnets, allowing for easy replacement and adaptation to various bottle diameters and shapes without tools.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Stability of the object's composition
If friction linings and centering surfaces are made as integral parts of bottle plates, then structural strength and stability are improved, but replacement time and complexity increase significantly
Solution Approach 1:
The bottle plate is divided into a base plate and a replaceable top plate that can be detached and replaced independently. The top plate contains the friction lining and centering surface, allowing these components to be replaced without replacing the entire bottle plate structure, thus reducing replacement time while maintaining structural stability.
Solution Approach 2:
The friction lining and centering surface are extracted from the integral bottle plate structure and placed on a separate replaceable top plate. This extraction allows the functional surfaces to be replaced independently from the structural base plate, solving the contradiction between structural stability and replacement efficiency.
2Manufacturing precision
If bottle plates are customized for different bottle types and sizes, then handling precision is improved, but device complexity and inventory requirements increase
Solution Approach 1:
The base plate is designed as a universal component that can accommodate multiple top plates for different bottle types. The standardized interface and magnetic securing system allow a single base plate to serve multiple functions by simply changing the top plate, reducing system complexity and inventory requirements while maintaining handling precision for various bottle types.
Solution Approach 2:
The system transitions from static, dedicated bottle plates for each bottle type to a dynamic configuration where top plates can be easily swapped on a universal base plate. This dynamic adaptability allows the system to handle different bottle types without requiring multiple specialized plates, reducing complexity while maintaining precision.
3Adaptability or versatility
If multiple bottle plate types are maintained for different bottle specifications, then adaptability is improved, but cost and maintenance complexity increase
Solution Approach 1:
By segmenting the bottle plate into a durable base plate and interchangeable top plates, the system achieves adaptability for different bottle types without manufacturing multiple complete bottle plates. Only the top plates need to be manufactured in different specifications, significantly reducing manufacturing costs and maintenance complexity.
Solution Approach 2:
The wear-prone top plates are designed to be easily replaced when worn or when bottle types change, while the expensive base plate is retained and reused. This approach reduces long-term manufacturing costs by recovering and reusing the base plate structure across multiple top plates and bottle type configurations.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Facilitates quick and cost-effective replacement of worn components, enabling efficient handling and labeling of bottles across different sizes and shapes without the need for extensive reconfiguration or tooling.
Implementation Method 1
a bottle plate top part which can be replaceably fastened to the bottle plate bottom part and is secured against rotation by a form-fitting engagement of the bottle plate bottom part and bottle plate top part, and is held securely on the bottle plate bottom part by detachable interlock means
Data Source
AI summary
A beverage bottling plant for filling bottles with a liquid beverage material having bottle plate support tables therein. The bottle plate support tables each have removable and replaceable top plate portions to permit replacement of worn friction linings, or to permit the bottle plate support table to handle bottles or containers of different dimensions or shapes.