Boundary Header Cell Layout for Leakage-Controlled Channel Regions

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Solution Overview

Problem

As semiconductor integrated circuits scale up with increasing numbers of elements, power consumption per element decreases, but the overall power consumption increases, necessitating efficient power management techniques like power gating to reduce leakage. Existing designs face challenges in optimizing the layout to accommodate more components while minimizing power consumption.

Innovation Solution

The introduction of boundary header cells and tap cells within the channel region of semiconductor devices, which provide isolation and control power delivery, allowing for efficient activation or deactivation of components, thereby reducing power leakage and optimizing space utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the number of elements in semiconductor integrated circuits is increased to improve functionality and electrical performance, then the scale and capabilities of the circuit are enhanced, but the overall power consumption increases

Engineering Contradiction:
ImprovefunctionalityVSAvoidpower consumption
Core Design Contradiction:
Adaptability or versatilityVSUse of energy by moving object

Solution Approach 1:

The circuit is divided into multiple blocks with individual header cells and footer cells for each block. This segmentation allows independent power control for each functional block, enabling the circuit to maintain enhanced functionality across multiple blocks while reducing overall power consumption by selectively powering only active blocks.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different power management configurations are applied to different blocks based on their specific requirements. Each block can have its own header/footer cell configuration, allowing local optimization of power delivery and enabling the system to balance functionality enhancement with power consumption reduction across different circuit regions.

Inventive Principle:
Principle #3Local quality

2Loss of energy

If power gating is implemented to reduce power leakage in inactive blocks, then power consumption is reduced, but the circuit complexity increases due to additional header and footer cells

Engineering Contradiction:
Improvepower leakageVSAvoidcircuit complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The header cells and footer cells are designed as universal power management units that can be replicated across multiple blocks. Each header cell controls power delivery to its associated block, and each footer cell manages power cutoff, creating a standardized multi-functional building block that reduces design complexity through reuse while enabling effective power leakage reduction across the entire circuit.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

Each block is equipped with its own header and footer cells that autonomously manage power delivery and cutoff for that specific block. This self-service approach allows individual blocks to independently control their own power states without requiring complex centralized control logic, thereby reducing overall circuit complexity while maintaining effective power gating functionality.

Inventive Principle:
Principle #25Self-service

3Ease of operation

If header cells and footer cells are added to control power delivery to blocks, then power management capability is improved, but the area occupied by control components increases

Engineering Contradiction:
Improvepower management capabilityVSAvoidarea occupied by control components
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The header cells and footer cells are merged with the block structures they control, integrating power management functionality directly into the block design. This merging allows the control components to share space with the functional elements they manage, improving power management capability while minimizing the additional area occupied by control components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The header and footer cells are nested within or adjacent to the blocks they control, creating a compact hierarchical structure. This nesting arrangement allows the power management components to be tightly integrated with the functional blocks, providing improved power management capability while occupying minimal additional area compared to separate control component layouts.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS12433032B2Semiconductor structure including boundary header cell and method for manufacturing the same
Publication Date: 2025.09.30 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US12433032B2 patent drawing
  • US12433032B2 patent drawing
  • US12433032B2 patent drawing

AI summary

A semiconductor structure and a method for manufacturing the semiconductor structure are provided. The semiconductor structure comprises a first semiconductor device, a second semiconductor device, and a first semiconductor component. The first semiconductor device and the second semiconductor device defining a channel region. The first semiconductor component is disposed in the channel region and configured to control states of a plurality of components in the channel region. The first semiconductor device and the first semiconductor component are located adjacent to a boundary, and the first semiconductor component is electrically isolated from the first semiconductor device.