Boundary LED Pixel Layout for Seamless Tiled Display Panels

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Solution Overview

Problem

The challenge of achieving seamless tiling of LCD panels is hindered by visible tiled lines between panels, which affect the viewing experience, and large panel production is limited by high costs and low yield due to panel size constraints.

Innovation Solution

A tiled display panel design incorporating multiple substrates with liquid crystal and LED pixels, where LED pixels are arranged in boundary regions and connected by light-emitting circuits to provide seamless illumination, eliminating visible boundaries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If LCD panels are tiled together to achieve large display sizes, then the supply of large panels can be increased, but visible tiled lines appear between panels which affect the viewing experience

Engineering Contradiction:
Improvedisplay sizeVSAvoidvisible tiled lines
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent extracts the boundary region from the display region and places LED pixels specifically in this boundary region. This separation allows the boundary to be treated differently from the display area, enabling seamless tiling by illuminating the boundaries between panels while maintaining normal LCD display functionality in the display regions.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent applies different pixel types to different regions: LCD pixels in the display region for normal image display, and LED pixels in the boundary region for boundary illumination. This local differentiation allows the boundary to be illuminated seamlessly across panel joints while the display region maintains its original functionality.

Inventive Principle:
Principle #3Local quality

2Area of stationary object

If the panel size is increased to meet market demand, then the viewing experience can be enhanced, but the cost increases and yield decreases due to physical limitations

Engineering Contradiction:
Improvepanel sizeVSAvoidproduction cost and yield
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The patent divides the panel into display region and boundary region, allowing different manufacturing approaches for each. The display region uses standard LCD panel manufacturing, while the boundary region uses LED pixel integration. This segmentation enables modular assembly of multiple panels, avoiding the need to manufacture extremely large single panels and thus maintaining high yield and reasonable costs.

Inventive Principle:
Principle #1Segmentation

3Object-affected harmful factors

If LED pixels are arranged in the boundary region and connected by light-emitting circuits, then seamless tiling can be achieved, but the device complexity increases

Engineering Contradiction:
Improvevisible boundariesVSAvoidlight-emitting circuit structure
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent merges the boundary illumination function with the existing panel structure by integrating LED pixels into the boundary region of the same substrate. The light-emitting circuits are arranged in series along the boundary, combining multiple functions (boundary illumination, tiling seamlessness) into a unified structure rather than adding separate complex systems.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables seamless tiling by normal operation of LED pixels, enhancing the viewing experience and overcoming size limitations in panel production.

Implementation Method 1

The LED pixels are arranged in an array in the boundary region. The light-emitting circuits are arranged in series in the boundary region along a first direction and are electrically connected to the LED pixels to provide multiple light-emitting signals for the LED pixels

Methodology Applied
Scientific EffectLight-emitting diode (LED): Light Emitting Diode

Implementation Method 2

The LED pixels may be lit up based on the light-emitting signal of the light-emitting circuit

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20250279036A1Tiled display panel
Publication Date: 2025.09.04 AU OPTRONICS CORP
  • US20250279036A1 patent drawing
  • US20250279036A1 patent drawing
  • US20250279036A1 patent drawing

AI summary

A tiled display panel is provided. The tiled display panel includes multiple substrates, multiple liquid crystal pixels, multiple LED pixels, and multiple light-emitting circuits. Each substrate has a display region and a boundary region. The boundary region is located between the display region and the tiled boundary tiled by the substrates. The liquid crystal pixels are arranged in an array in the display region. The LED pixels are arranged in series in the boundary region. The light-emitting circuits are arranged in series in the boundary region along a first direction and are electrically connected to the LED pixels to provide multiple light-emitting signals for the LED pixels.