Bowl-Shaped Absorbent Core for Male Pant Diaper Leakage

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Solution Overview

Problem

Existing disposable pant-type absorbent articles for male users face challenges in providing optimal comfort and leakage protection, as they are not adequately adapted to the user's anatomy, leading to suboptimal sealing and containment of urine.

Innovation Solution

A disposable pant-type absorbent article featuring a bowl-shaped portion in the front region, formed by a combination of elastic elements that press the absorbent core towards the user and allow it to bulge outwardly, with side elastic elements creating a gathering effect to enhance sealing and containment, thereby improving comfort and leakage protection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the absorbent article uses a conventional flat design, then the manufacturing process is simple, but the article does not adapt well to male anatomy resulting in poor leakage protection

Engineering Contradiction:
Improveleakage protectionVSAvoidarticle structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent introduces a bowl-shaped portion in the front region of the absorbent article, creating a curved three-dimensional structure that adapts to male genital anatomy. This curvature allows the side edges of the absorbent core to better contact the skin contour, improving sealing and leakage protection while maintaining manufacturing feasibility through elastic gathering techniques.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Ease of operation

If the absorbent article uses a bowl-shaped portion to adapt to male anatomy, then leakage protection and comfort are improved, but the manufacturing process becomes more complex

Engineering Contradiction:
Improveuser comfortVSAvoidforming process
Core Design Contradiction:
Ease of operationVSEase of manufacture

Solution Approach 1:

The patent utilizes elastic elements that change their physical state during manufacturing and use. The elastic gathering elements are attached in a stretched state during manufacturing, creating the bowl shape, and then relax to provide continuous gathering force during use. This parameter change approach allows the complex three-dimensional shape to be formed through material properties rather than complex molding processes.

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If elastic elements are used to form the bowl-shaped portion, then the article adapts better to user anatomy, but the device structure becomes more complex

Engineering Contradiction:
Improveanatomy adaptationVSAvoidelastic element arrangement
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent divides the elastic gathering function into multiple discrete elastic elements distributed around the front region. Rather than using a single complex mechanism, multiple simpler elastic elements work together to create the overall bowl shape and gathering effect, making the system more adaptable and easier to manufacture.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The bowl-shaped design enhances user comfort and leakage protection by better adapting to the user's anatomy, ensuring improved sealing and controlled urine flow, thus providing a more secure and comfortable wear experience.

Implementation Method 1

a first portion of a plurality of elastic threads extending continuously over a central portion of the absorbent article for pressing a front portion of the absorbent core towards a user during use of the absorbent article, and a second portion of the plurality of elastic threads located more towards a back than the first portion includes at least one elastic thread extending on the transverse sides of the front region but not completely over the front region

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

at least one elongated side elastic element attached in a substantially longitudinal direction on each transverse side of the front region for providing a side gathering effect along the transverse sides of the front region. The gathering effect along the sides of the front region serves to contract the absorbent core in the front region in the longitudinal direction, such that absorbent core in the front region bulges outwardly

Methodology Applied
Scientific EffectElastic gathering: Elasticity

Data Source

PatentEP3677232B1Disposable pant-type absorbent article specially adapted for a male user
Publication Date: 2024.06.12 ESSITY HYGIENE & HEALTH AB
  • EP3677232B1 patent drawingFigure 1
  • EP3677232B1 patent drawingFigure 2
  • EP3677232B1 patent drawingFigure 3~4

AI summary

Disposable pant-type absorbent article such as a pant diaper, a sanitary pant or incontinence pant specially adapted for a male user, said disposable pant-type absorbent article comprises: a chassis having a front section and a back section, each comprising a waist edge, a pair of side edges and a pair of leg edges, an absorbent core, a front region configured for receiving the genitals of a male user, a longitudinal direction and a transverse direction, in which the front section at least partly is made of an elastic material comprising at least one elastic element, wherein a first portion of the elastic material extends over at least a central portion of the absorbent article for pressing a front portion of the absorbent core towards a user during use of the absorbent article, the first portion of the elastic material providing a gathering effect of the chassis and the absorbent core along a side facing the waist edge, wherein a second portion of the elastic material is located more towards the back than the first portion and includes at least one elongated side elastic element extending on the transverse sides of at least part of the front region, wherein the absorbent article further comprises at least one elongated side elastic element attached in a substantially longitudinal direction on each transverse side of the front region for providing a side gathering effect along the transverse sides of the front region, such that the absorbent core within the front region, under the influence of the elongated side elastic elements and the first and second portions of the elastic material, is adapted to bulge outwardly during use of the article to form a bowl shaped portion for receiving the genitals of a male user.