Corrugated Box Flap Separation Along Distorted Ridge Lines

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing packaging systems for corrugated cardboard boxes fail to accurately cut along the vertical ridge lines due to distortion or misalignment, leading to deformed flaps and compromised aesthetics.

Innovation Solution

A packaging apparatus that measures the height of the stored object and uses a non-sharp blade to separate the upper flaps along a break auxiliary line, guided by a notched portion and assisted by guide rollers, ensuring precise cuts along the vertical ridge line.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a sharp cutter is used to cut the corrugated cardboard box, then the cutting capability is improved, but the positioning precision deteriorates due to distortion or misalignment

Engineering Contradiction:
Improvecutting capabilityVSAvoidcutting position accuracy
Core Design Contradiction:
StrengthVSManufacturing precision

Solution Approach 1:

The patent introduces a notched portion as an intermediary guide structure on the packaging box. This notched portion serves as a physical guide that directs the blade along the vertical ridge line, mediating between the blade's cutting capability and the requirement for precise positioning. The notched portion compensates for distortions and misalignments by providing a tactile and geometric reference that ensures accurate cutting even when the box shape deviates from ideal rectangular form.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent replaces the traditional sharp mechanical cutter with a non-sharp blade system. Instead of relying on the blade's sharpness to penetrate and cut the cardboard, the system uses a non-sharp blade that works in conjunction with the notched portion guide. This substitution eliminates the need for high blade sharpness, thereby reducing sensitivity to positioning errors while maintaining effective cutting through the guided mechanism.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If the cutter is positioned precisely, then the manufacturing precision is improved, but the adaptability deteriorates due to box distortion

Engineering Contradiction:
Improvecutting position accuracyVSAvoidtolerance to box distortion
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The notched portion acts as an adaptive intermediary that accommodates variations in box shape. Rather than requiring the cutting system to precisely track the vertical ridge line through complex positioning mechanisms, the notched portion provides a simple geometric guide that naturally adapts to different box dimensions and minor distortions. This intermediary structure decouples the cutting system from the box's dimensional variations, maintaining both precision and adaptability.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the operational parameters of the cutting system by introducing the notched portion guide and using a non-sharp blade. This parameter change allows the system to tolerate greater variations in box positioning and shape while maintaining cutting accuracy. The notched portion effectively transforms the cutting process from one requiring precise coordinate tracking to one that relies on geometric guidance, thereby increasing adaptability to box distortion.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4711284A1Packaging device and packaging box
Publication Date: 2026.03.18 RENGO CO LTD
  • EP4711284A1 patent drawingFigure 1
  • EP4711284A1 patent drawingFigure 2
  • EP4711284A1 patent drawingFigure 3

AI summary

A packaging apparatus (2) packages an object (90) in a packaging box (1) including a cylindrical body (1W) having a vertical ridge line whose upper portion is weakened by a break auxiliary line (22). The packaging apparatus (2) includes a height measuring part (30) which measures a height of the object (90) stored in the cylindrical body (1W), a scoring part (31) which forms a horizontal crease (L3) in a wall (10) of the cylindrical body (1W) based on a result of the height measuring part (30) to divide the wall (10) into a side wall (15) and an upper flap (16), and a separation part (32) which lowers a non-shape blade (63) pressed on a corner portion of a top surface opening portion (1U) of the cylindrical body (1W) to the horizontal crease (L3) so as to separate the upper flaps (16) connected via the break auxiliary line (22).