Boxing Fixture Layout for Stable Bottom-Supported Cartoning
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing boxing devices face challenges in ensuring safe and efficient placement of articles into boxes, particularly in industrial applications, where articles may fall off or not utilize the internal space effectively.
Innovation Solution
A boxing device with a bearing portion, guiding portion, and pressurizing portion that work together to support and limit the article from below, allowing for stable placement and minimal gaps with the box walls, enhancing structural integrity and space utilization.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If a simple boxing device is used, then the device complexity is low, but the article may fall off during boxing
Solution Approach 1:
The boxing device is divided into three functional segments: a bearing portion for supporting the article, a guiding portion for limiting lateral movement, and a pressurizing portion for applying downward force. This segmentation allows each component to perform its specific function effectively, ensuring article stability without requiring a monolithic complex structure
Solution Approach 2:
The invention adds vertical dimension support by placing the bearing portion underneath the article to be boxed. This dimensional approach provides support from below while the guiding and pressurizing portions constrain movement in other dimensions, creating stable boxing through multi-dimensional constraint rather than complex lateral mechanisms
2Reliability
If the boxing device supports the article from below, then the article stability is improved, but the space utilization of the box decreases
Solution Approach 1:
The pressurizing portion is designed to be movable rather than fixed, allowing it to apply downward force on the article during boxing operations and then retract to minimize space occupation. This dynamic adjustment enables the device to provide necessary support stability while adapting to available box space
Solution Approach 2:
By providing support from the vertical dimension (bottom support) rather than lateral dimensions, the invention maximizes the use of vertical box space. The bearing portion extends in a first direction underneath the article, providing support without encroaching on lateral space, thereby improving space utilization while maintaining stability
3Force
If the bearing portion size is increased, then the supporting force is improved, but the device complexity increases
Solution Approach 1:
The bearing portion is segmented into multiple bearing elements distributed underneath the article rather than using a single large complex structure. Each bearing element provides localized support force, and their combined effect achieves the required total supporting force with simpler individual components
Solution Approach 2:
The bearing portion dimensions and configuration can be adjusted based on the specific article being boxed. By changing parameters such as the number, size, and distribution of bearing elements, the device can provide appropriate supporting force for different articles without requiring a permanently complex structure
Data Source
AI summary
A boxing device, which is configured to place an article to be boxed into a box, with an opening of the box facing downwards is described. The boxing device includes: a bearing portion, wherein the bearing portion extends in a first direction and is located under the article to be boxed so as to bear the article to be boxed; a guiding portion, wherein the guiding portion extends in a second direction and is configured to limit the article to be boxed in a third direction; and a pressurizing portion, wherein the pressurizing portion is configured to limit the article to be boxed in the first direction, and the first direction, the second direction, and the third direction are perpendicular to one another.